基于数据统计和废气分析的RH快速脱碳工艺

RH rapid decarbonization process based on data statistics and off-gas analysis

  • 摘要: RH精炼过程中合理的工艺参数对提高RH过程脱碳速率、缩短RH精炼时间起着至关重要的作用.针对某钢厂在IF钢生产中, 300 t RH脱碳时间较长的问题, 采用SPSS统计学软件对RH精炼过程中的关键工艺参数相关性进行统计分析, 研究RH关键工艺参数和脱碳时间之间的相关性, 并在大量工艺数据统计和废气分析的基础上, 分析RH关键工艺参数与脱碳时间的影响关系和调控规律, 并由此提出工艺改进措施.结果表明:生产过程中应尽早达到极限真空度, 并避免压降平台的产生;碳粉加入量不超过35 kg, 碳粉加入次数不超过2次, 并且在达到极限真空压力之前尽早加入碳粉;在CO峰值之前进行吹氧, 并将开始吹氧时间控制在2.53.5 min范围时, RH脱碳时间明显缩短.通过现场工艺验证, 工艺参数优化后平均脱碳时间由21.4 min降低到18.3 min, 降幅达14.5%.

     

    Abstract: Reasonable process parameters in the RH refining process are very important to improve the decarburization rate and shorten the refining time.In view of the problem of long decarburization time of 300-t RH in the IF steel production, SPSS statistical software was used to analyze the correlation relationship between the process parameters of the RH refining process and the decarburization time.Based on large numbers of refining process date statistics and off-gas analysis, the relationship between the process parameters and decarburization time was obtained and the improvement measures were put forward.The results show that the limit vacuum should be reached as early as possible and pressure drop platform should be avoided in the refining process;the addition amount of carbon powder should be no more than 35 kg, the join number should be no more than 2 times and the carbon powder should be added as soon as possible before reaching the ultimate vacuum pressure;oxygen blowing should be controlled before the peak value of CO, and the start time of oxygen blowing should be controlled in the range of 2.5-3.5 min.Through industry technology verification, the average decarburization time is reduced from 21.4 to 18.3 min after the optimization of process parameters, decreasing amplitude reaches14.5%.

     

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