CaAl包芯线的熔化特征及喂线参数的优化
Melting behavior of CaAl cored wire in liquid steel and optimization of wire feeding parameters
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摘要: 模拟研究了1873 K钢液温度下钢皮厚度0.74 mm的Ca Al包芯线的熔化、气化行为及150 t钢包的理想喂线参数, 并试验研究了不同钢种及钙合金包芯线对钙收得率的影响.结果表明:包芯线喂入钢液后, 包芯线的Ca Al合金先于包敷的钢皮熔化, 自喂入钢液0.92 s后, 包芯线顶端钢皮熔化, 液态Ca Al合金进入钢液后扩散溶解, 当钙液滴上浮到钢液面以下1.22 m深度时, 达到了气化的饱和蒸汽压, 才会气化.在150 t钢包条件下, 为了减少钙的气化烧损, 采用3.224.83 m·s-1的喂线速度, 实现包芯线在钢液深度2.96 m处熔化的目标.为了提高钙的收得率, 应采用纯钙包芯线处理碳、硅、锰等元素含量较高的钢种, 选择Ca Al包芯线处理低硅低锰的低碳钢种.Abstract: Melting and gasification behavior of Ca Al cored wire with 0.74-mm steel sheet and better feeding process in 1873 K molten steel in 150 t ladle was simulated, and the influence of different Ca cored wire and composition of liquid steel on Ca recovery were analyzed.The results show that calcium alloy of Ca Al cored wire has smelted before its covering steel sheet melts when cored wire is fed into molten steel, melting time of Ca Al cored wire is 0.92 s, then liquid Ca alloy diffuses into liquid steel.Liquid Ca alloy floats upward to 1.22 m below the liquid steel surface and gasifies when alloy has get enough steam pressure of gasification.The feeding speed of 3.22-4.83 m·s-1for Ca Al cored wire is appropriate to get ideal feeding depth of 2.96 m in ladle with liquid steel.When the elements contents of carbon, silicon and manganese in liquid steel are high, pure Ca cored wire should be used to get bigger Ca recovery, on the contrary, Ca Al cored wire is a better option for low carbon liquid steel with low elements contents of silicon and manganese.