Al−Zn−Mg−Cu−Zr−(Sc)合金搅拌摩擦焊接头组织和性能

Microstructure and properties of friction stir welded joints for Al−Zn−Mg−Cu−Zr−(Sc) alloys

  • 摘要: 利用光学显微镜、透射电子显微镜、显微硬度计和万能拉伸试验机等分析手段,表征了Al−Zn−Mg−Cu−Zr−(Sc)合金搅拌摩擦焊(FSW)接头的显微组织和性能,探究了Sc元素对改善超高强Al−Zn−Mg−Cu−Zr合金焊接性能的作用机制。结果表明:Al−Zn−Mg−Cu−Zr−(Sc)合金焊接接头具有相似的组织特征,焊核区为动态再结晶组织,由细小均匀的等轴晶组成,包含较高密度的位错线,大部分时效析出相回溶;热力影响区晶粒被拉长,位错密度更高,残留的时效析出相显著粗化;热影响区保留与母材相同的晶粒形态,大部分时效析出的η'相发生长大,少部分粗化成η相。添加质量分数0.17%的Sc,可以使合金FSW接头抗拉强度提升43 MPa,屈服强度提升23 MPa,断后伸长率改善2.3%,焊接系数达到74.1%。Al3(Sc,Zr)二次析出相可以强烈抑制位错、亚晶界、晶界的移动,细化晶粒的同时保留大量的亚结构,且自身可发挥Orowan弥散强化作用。因此,可通过细晶强化、亚结构强化和弥散强化三种方式显著提高合金FSW接头的力学性能。

     

    Abstract: Addition of Sc is capable of greatly improving the mechanical properties of aluminum alloy welded joints, reducing the hot crack sensitivity coefficient; thus, it could solve the welding problem of ultra-high strength aluminum alloys. Friction stir welding has the advantages of small heat-affected zone, low residual stress, and small deformation of welding work piece, making it a good choice for welding materials with high heat crack sensitivity. In this article, the microstructure and properties of friction stir welding (FSW) joints of Al–Zn–Mg–Cu–Zr–(Sc) alloys were characterized via optical microscopy (OM), transmission electron microscopy (TEM), micro-hardness testing, and universal tensile testing. The mechanism of the effect of adding Sc element on improving the welding properties of the ultra-high strength Al–Zn–Mg–Cu–Zr alloy was explored. The results show that the welding joints of Al–Zn–Mg–Cu–Zr–(Sc) alloy exhibit similar microstructure characteristics. The welding nugget zone (WNZ) displays a dynamic recrystallization feature comprising fine and uniform equiaxed grains with high density dislocations. Most of the aged precipitates dissolve into the matrix in the WNZ. The grains in the thermal-mechanical affected zone (TMAZ) are elongated with higher dislocation density, and residual aged precipitates coarsened remarkably. The heat-affected zone (HAZ) retains the same grain morphology as the base metal. Most of the aged η' precipitates grow, and a few coarsen to be the η phase in this zone. However, 0.17% (mass fraction) Sc addition increases the ultimate tensile strength of FSW joint by 43 MPa, yield strength by 23 MPa, elongation by 2.3%, and the welding coefficient up to 74.1%. Al3(Sc, Zr) dispersoids are found to achieve the following: 1) strongly inhibit the movement of dislocations, sub-grain boundaries, and grain boundaries; 2) significantly refine grains while retaining several sub-structures; and 3) factor in Orowan precipitation strengthening. Therefore, the mechanical properties of FSW joints can be improved using the refined grain, sub-structure, and precipitation strengthening mechanisms.

     

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