NM400/NM500级矿山机械用钢的高温磨损性能及机理

High-temperature wear performance and mechanism of NM400/NM500 mining machinery steels

  • 摘要: 将直径为5 mm的混合烧结Al2O3陶瓷球安装在高温滑动摩擦试验机夹持工具上与耐磨钢组成摩擦副, 研究了耐磨钢与氧化铝陶瓷球在200~300 N、100~400 r·min-1不同载荷下的滑动摩擦行为.结合X射线衍射分析技术和扫描电镜等分析手段研究了NM400和NM500两种耐磨钢在室温~300℃下摩擦界面处材料的氧化物形成、磨损表面形貌和显微组织等行为.随温度升高, NM400和NM500的摩擦系数仍然处于0.27~0.40的范围内, 但两者的平均摩擦系数分别从0.337、0.323逐步降低至了0.296和0.288.在300℃时, 氧化物的产生是摩擦系数略有下降的主要原因.随着温度的升高, 摩擦行为首先以磨粒磨损为主, 随后逐渐发生氧化物的压入-剥离-氧化现象, 使磨损速率略有降低.通过高温摩擦磨损行为与微量氧化模型的分析发现, NM400和NM500钢在室温至300℃的磨损机制是磨粒磨损、挤压变形磨损以及微量氧化物磨损的共同作用.NM500钢表现出更加良好的耐磨性能主要原因是其硬度强度高于NM400钢.在高强微合金马氏体耐磨钢中添加少量合金元素, 使其在高温摩擦过程中产生一定量稳定附着的氧化物, 在一定程度上能够起到降低磨损率的作用.

     

    Abstract: The friction and wear behavior of NM400 and NM500 steels in the temperature range from room temperature to 300℃ were investigated, including the formation of interface oxide, wear surface morphology, and microstructures. A high-temperature sliding friction tester was used to study the behavior of sliding friction between wear-resistant steel and Al2O3 ceramic balls under different loads of 200-300 N and speeds of 100-400 r·min-1. A ball-disc friction pair containing mix-sintered Al2O3 ceramic balls with a diameter of 5 mm was mounted on the holding tool and steel plate. The friction coefficients of the two materials from room temperature to 300℃ are determined to be in a range of 0.27-0.40, whereas the average friction coefficients of NM400 and NM500 steels are found to decrease gradually from 0.337 to 0.296 and from 0.323 to 0.288. The generation of oxides is the primary reason for slight decrease in the friction coefficient at a high temperature of 300℃. The friction behavior is controlled by the abrasive wear mechanism, and then the phenomenon of pressure-into-peeling-oxidation of oxide gradually occurs at a higher temperature, which slightly reduces the wear rate. Larger amount of oxides are produced on the interface as the temperature increases, but this is not sufficient to form a continuous oxide layer. The main wear pattern at this time is still abrasive wear, although the wear rate and friction coefficient are affected by oxides. The main factors influencing the wear behavior are the hardness, oxide volume fraction, and oxidation activation energy of the wear-resistant steel, as found through the analysis of high-temperature frictional wear behavior and micro-oxidation model. In conclusion, the wear mechanisms of NM400 and NM500 steels from room temperature to 300℃ are influenced by the combined effect of abrasive wear, extrusion deformation wear, and trace oxide wear. NM500 steel exhibites better wear resistance than NM400 steel, and this can be mainly attributed to higher level of its hardness. A small amount of additional alloying elements in the high-strength microalloyed martensitic wear-resistant steel can reduce the wear rate to some extent, due to the formation of a certain amount of stable attached oxides that are produced during the high-temperature friction process.

     

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