Abstract:
Developing new technologies that can utilize CO
2 as a resource or reduce CO
2 emission is an urgent need in the iron and steel industry. The Ruhrstahl-Heraeus (RH) refining process can effectively remove gas and inclusions from molten steel by applying a high vacuum and intense circulation flow of the molten steel. Meanwhile, at the steelmaking temperature, CO
2 can react with carbon in the molten steel to generate CO bubbles, and this enhances the molten bath stirring strength. Therefore, a technology involving the use of CO
2 as the lifting gas in RH refining was proposed. To study the applicability of CO
2 in RH refining, the favorable conditions and limits of CO
2 decarburization under vacuum conditions were analyzed through thermodynamics. Meanwhile, an industrial test platform for CO
2 as RH lifting gas was set up, and the effects of CO
2/Ar as lifting gas on the refining process of molten steel were comparatively studied through industrial tests. The results show that if only the reaction between CO
2 and carbon is considered, CO
2 can still oxidize carbon elements when the carbon content is less than 1.8×10
−6. However, CO
2 selectively oxidizes carbon and aluminum in molten steel. When the aluminum content is below a certain level, CO
2 mainly participates in a decarburization reaction; otherwise, CO
2 will cause certain aluminum loss. Therefore, if the new process is adopted, the timing and amount of aluminum alloy addition should be considered. In addition, CO
2 can be used as RH lifting gas to obtain a dehydrogenation effect equivalent to or even better than that of Ar. Meanwhile, injecting the same amount of CO
2 did not cause a large temperature drop of molten steel; therefore, CO
2 has the potential to be used as RH lifting gas to complete refining.