不同粗骨料对膏体凝结性能的影响及配比优化

Optimization of the effect and formulation of different coarse aggregates on performance of the paste backfill condensation

  • 摘要: 甘肃金川铜镍矿似膏体充填料浆水化凝结时间迟缓、粗骨料离析程度大,严重影响充填浆体的质量。本文以金川二矿区全尾砂、废石和棒磨砂为实验材料,采用全面实验设计法,研究不同质量分数、粗骨料及尾骨比(全尾砂与粗骨料质量比)对膏体充填凝结性能、抗压强度和流变特性的影响规律。实验结果表明:全尾砂–粗骨料膏体中,粗骨料的比表面积和化学成分(活性MgO和CaO)是影响凝结时间的主要因素;凝结时间随尾骨比增加而缩短,屈服应力随尾骨比增加而增加,塑性黏度(全尾砂–废石、全尾砂–棒磨砂膏体)随尾骨比增加而增加;全尾砂–废石膏体抗压强度优于全尾砂–废石–棒磨砂膏体抗压强度;最短凝结时间及最佳抗压强度(全尾砂–废石膏体、尾骨比5∶5)比矿用凝结时间和抗压强度分别缩短2.1 h和增加33%以上。最后对凝结性能进行单目标及多目标回归优化,多目标回归优化表明:全尾砂–废石–棒磨砂膏体最佳凝结时间为270~300 min、尾骨比10∶6∶6~10∶7∶7、屈服应力为167.0~169.0 Pa;全尾砂–棒磨砂膏体最佳凝结时间为300~330 min、尾骨比10∶14~10∶16、屈服应力为164.0~167.0 Pa,满足矿山生产要求。

     

    Abstract: Hydration and setting time of paste-like backfill slurry in the Gansu Province’s Jinchuan copper and nickel mine is slow, and the degree of segregation of coarse aggregate is high, seriously affecting the quality of cemented paste backfill. In this paper, by taking the unclassified tailings, waste rock and rod milling sand in Jinchuan’s No. 2 mining area as the experimental materials, and adopting the comprehensive test design method, the effects of different mass fraction, coarse aggregates and tailings-coarse aggregate ratio (mass ratio of unclassified tailings to coarse aggregate) on the setting performance, unconfined compressive strength and rheological properties of cemented paste backfill were studied. The experimental results show that the coarse aggregate's specific surface area and chemical composition (active MgO and CaO) in the unclassified tailings-coarse aggregate paste are the main factors influencing the setting time. Increasing the tailings-coarse aggregate ratio decreased the setting time of the paste backfill theory. Increasing the tailings-coarse aggregate ratio increased the yield stress of paste backfill slurry. With the increase in the tailings-coarse aggregate ratio, the plastic viscosity of paste backfill slurry (unclassified tailings-waste rock, unclassified tailings-waste rock-rod milling sand paste) increased. The unconfined compressive strength of the unclassified tailings-waste rock paste is better than that of the unclassified tailings-waste rock-rod milling sand paste. The shortest setting time and the best unconfined compressive strength (the unclassified tailings-waste rock paste, tailings-coarse aggregate ratio 5∶5) were reduced by 2.1 h, individually. They were also increased by more than 33% relative to the setting time, and unconfined compressive strength of the mine. Finally, the setting performance was optimized for single-objective and multi-objective regression. The multi-objective regression optimization showed that optimum setting time for the unclassified tailings-waste rock-rod milling sand paste was approximately 270 to 300 min, while for the unclassified tailings waste rock rod milling sand was approximately 10∶6∶6–10∶7∶7 and yield stress was about 167.0 to 169.0 Pa. The optimum setting time of the unclassified tailings-rod milling sand paste was found to be about 300–330 min for the single-objective regression, the unclassified tailings rod milling sand was approximately 10∶14–10∶16, and yield stress was about 164.0–167.0 Pa, which met the mine production requirements.

     

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