电镀Cr涂层对TC4钛合金燃烧性能的影响

Effect of electroplating Cr coating on combustion characteristics of TC4 titanium alloy

  • 摘要: 通过对镀有不同厚度(0、15、30、60 μm)Cr涂层的TC4钛合金在不同氧压下进行的富氧点燃试验,研究了镀Cr层厚度对TC4钛合金燃烧性能的影响规律,并通过扫描电子显微镜(Scanning electron microscope, SEM)、能谱分析(Energy dispersive spectrometer,EDS)和X射线衍射(X-ray diffraction, XRD)等手段进行显微组织分析。结果表明:当Cr层厚度为15 μm和30 μm时,对TC4的燃烧临界氧压无明显影响,而Cr层厚度增加到60 μm时,可将TC4的燃烧临界氧压由0.07 MPa提高至0.15 MPa。同时,燃烧速率随Cr层厚度的增加而降低,说明Cr层厚度的增加能有效抑制火焰传播速度。其作用机理可能是在燃烧的过程中,表层Cr元素通过固相扩散、熔化等方式进入熔池,与合金中的Al、V元素共同析出,形成了弥散分布的富Cr、Al、V相,并减少了Al与O的结合,对O元素的扩散有阻碍作用,从而降低了燃烧速率。

     

    Abstract: Titanium alloys are widely used in aviation industry because of their high specific strength, corrosion resistance, and heat resistance. They are widely used in aircraft engine compressor to improve the thrust-to-weight ratio of an aircraft engine. However, they are easily burning because of their low thermal conductivity and high combustion heat. Under some conditions, titanium blades rubbing with their casees to generate a large amount of heat, and finally burns. To meet the requirements of advanced aero engines and prevent the burning of titanium alloys, we must understand the mechanism of titanium alloys combustion. In this study, TC4 titanium alloys coated with Cr coatings with different thicknesses (0, 15, 30, and 60 μm) were subjected to oxygen-enriched atmosphere under different oxygen pressures. The effect of chrome plating thickness on the combustion properties of TC4 titanium alloys was reported, and microstructure analyses were carried out through SEM, EDS and XRD. Results show that chrome plating thickness has no obvious effect on the critical oxygen pressure of TC4 when the Cr layer thickness is less than 30 μm. The pressure threshold of TC4 increases from 0.07 MPa to 0.15 MPa, when the Cr layer thickness increases to 60 μm, which is about two times higher than the pressure threshold of the substrate. Burning velocity decreases as the Cr layer thickness increases, indicating that a thick Cr layer can effectively inhibit the flame propagation speed. In the underlying action mechanism during combustion, surface Cr enters the molten pool via diffusion and melting and precipitates with Al and V in the alloy to form a Cr-, Al-, and V-rich dispersion cloth phase. The combination of Al and O is reduced, thereby hindering of O diffusion and reducing the burning rate.

     

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