次生硫化铜矿制粒试验

Agglomeration experiment of secondary copper sulfide ore

  • 摘要: 为解决堆浸过程中由于大量矿粉存在而导致矿堆渗透性差、浸出率低等问题,以次生硫化铜矿为原料,开展了制粒试验研究.考察了不同制粒黏结剂对矿粉的黏结效果,确定了最佳的制粒黏结剂、制粒工艺以及制粒方法.通过正交制粒试验,明确了影响制粒试验的主要因素.试验结果表明:不同制粒黏结剂的黏结效果排序依次为:SFS-2 > SFS-3 >水泥>半水石膏> SFS-1 > SFS-0 >硅酸钠>阳离子型聚丙烯酰胺.当选用黏结剂SFS-2,黏结剂占矿粉质量分数为8%、加酸量为25 kg·t-1以及制粒过程喷水质量分数为30%时,所制矿团效果最佳.其湿强度达到94.62%,抗压强度达到417.44 N,矿团酸浸维持完好时间超过25 d,矿团形态基本维持不变,无明显破裂现象.正交制粒试验得到多因素对次生硫化铜矿制粒的影响由大到小依次为:黏结剂占矿石质量分数、加酸量和制粒喷水量.对选定的黏结剂进行细菌接种试验显示,黏结剂对细菌群落无明显影响.添加黏结剂试验组细菌数量为8.79×107 mL-1,未添加黏结剂试验组细菌数量为8.86×107 mL-1.对制粒后矿团进行浸矿试验结果显示,矿粉制粒后铜浸出率提高了12.74%,制粒通过增大矿物之间的孔隙,增加浸出液与矿石的接触,进而提高铜浸出率.

     

    Abstract: The presence of a large amount of fine particles and muddy ore during the heap leaching process leads the occurrence of low leaching rate. Herein, agglomeration experiments using low-grade secondary copper sulfide ore were conducted to enhance the poor heap permeability and low leaching rate caused by the presence of a large amount of fine particles during the heap leaching process. The optimum binder, agglomeration technology, and agglomeration method were selected after investigating the bonding effects of different binders on mineral particles. The effect of single factor, including the binder mass fraction, acid quality, and bulk of water spraying on agglomeration experiments were conducted before the orthogonal experiment. The key factors that have a considerable effect on agglomeration were identified through the orthogonal experiment. According to the experimental results, the order of bonding effect of different granulation binders is as follows: SFS-2 > SFS-3 > cement > hemihydrate gypsum > SFS-1 > SFS-0 > sodium silicate > cationic polyacrylamide. The effect of agglomeration is the best when SFS-2 is selected as a binder, the acid quality is measured as 25 kg·t-1, and the mass fraction of spraying water is 30% during the agglomeration process. The wet strength and compressive strength reaches up to 94.62% and 417.44 N, respectively, after drying. The acid leaching time of agglomerations is maintained for more than 25 d, during which the shape of agglomerations remains unchanged and is without obvious fracture. According to the orthogonal experiment, the factors affecting the agglomeration in the descending order are as follows: binder mass fraction, acid quality, and bulk of water spraying. The bacterial inoculation experiment in the presence of binder was conducted, but it shows no considerable effect of binder on the bacterial community. The bacterial number of experiment in the presence of binder reaches 8.79×107 mL-1, while that in the absence of binder is 8.86×107 mL-1. The leaching experiments results show that the copper leaching rate increases by 12.74% after agglomeration because agglomeration increases the porosity between the minerals and improves the contact between leaching solution and minerals.

     

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