高炉内铁−焦界面的渗碳润湿行为研究

Interface wetting behavior between iron and coke during the carbon dissolution process in a blast furnace

  • 摘要: 高炉内铁水渗碳过程是影响冶炼效率及未饱和铁水对炉缸炉衬侵蚀的重要因素。本文通过高温真空润湿性测试装置模拟了高炉炉缸区的铁水渗碳反应,分析了不同碳质量分数(3.8%、4.3%、4.8%)的Fe−C熔体与质量分数为99.9%的石墨基体在高温下界面间的润湿反应,同时利用扫描电镜(SEM)和能谱仪(EDS)研究了渗碳界面的微观形貌及渗碳距离。结果表明:界面接触角随着Fe−C熔体中碳含量的增加而变大;熔化过程中,接触角随着反应时间延长而减小,并最终趋于稳定;4.8%碳质量分数的Fe−C熔体中由于含碳量已至饱和,处于不润湿状态。扫描电镜分析显示,Fe−C熔体与石墨基体的接触界面形成了“球帽状”凹陷,凹陷半径与体积随碳含量的增加而减小。能谱线扫描分析显示,随着Fe−C熔体中初始碳含量的增加,石墨基体中的碳素溶解量减少,渗碳效果变差,良好的润湿性有利于碳的传质。通过计算表面能发现,石墨基体中碳素溶解进入Fe−C熔体后,有效减小了两者之间的表面能,使得表面张力减小,接触角在熔化期间递减。

     

    Abstract: Good gas permeability is an essential factor for the smooth operation and high performance in the lower part of the blast furnace. Under the present low carbon blast furnace smelting conditions, the coke layer is thinner, and the proportion of the molten metal in the coke layer is significantly higher, resulting in a major reduction in gas permeability, which seriously affects blast furnace operations. Also, the lower thickness of the coke layer weakens the process of solid-liquid carbon dissolution when the molten iron passes through the coke layer, which reduces the carbon content of the molten iron and further deepens the erosion of the refractory by the unsaturated molten iron. The carbon dissolution in the molten iron in a blast furnace core was measured by a high-temperature vacuum wettability test tool that analyzed the interface wetting activity between Fe−C melts with specific carbon mass fraction (3.8%, 4.3%, 4.8%) and 99.9% of high temperatures graphite plates. Besides, the scanning electron microscope (SEM) and energy dispersive spectroscopy (EDS) were used to analyze the graphite substrate’s carburizing morphology and carburizing distances. The results show that, with the increase of carbon content, the interface contact angle becomes bigger. The contact angle decreases with time, and eventually reaches a steady-state during the melting process, and the Fe−C melt with saturated carbon cannot be wet. The scanning electron microscopy analysis shows that a spherical cap-like depression is created by a cross-section of the Fe−C melt and the graphite substrate, and the radius and volume of the depression decrease with increasing carbon content. The study of the EDS scanning analysis shows that the amount of dissolved carbon atoms in the graphite substrate penetrates the Fe−C melt and decreases with increasing initial carbon concentration. The smaller the carburizing effect, the better the wetting is conducive to carbon mass transfer. It is found that by measuring carburizing of the carbon atoms in the graphite substrate into the Fe−C melt by calculating the surface energy reduces the surface energy between the two. Thus, the surface tension decreases and the melt spreads slowly with contact angle gradually decreasing during melting.

     

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