基于熔渣结构的多元渣系黏度模型

Structurally-based viscosity model for multicomponent slag systems

  • 摘要: 黏度是冶金熔渣的基本物理性质,其大小直接影响到反应速率、熔渣分离效果等冶炼过程。通过深入探索熔渣黏度与其结构的关系,在分析熔渣黏度与其(NBO/T)比值(即单个聚合物粒子所拥有的非桥氧数量)相互关系的基础上,本文提出基于(NBO/T)比值的多元熔渣黏度计算模型。首先建立SiO2–∑MxO简单渣系的黏度计算模型,通过拟合纯氧化物和SiO2–MxO二元渣系的黏度数据得到模型参数,拟合平均误差在9%~18.5%之间;随后将该模型扩展至SiO2–Al2O3–∑MxO多元渣系的黏度计算,针对Al2O3在熔渣中同时表现出酸性氧化物和碱性氧化物的特点,在计算SiO2–Al2O3–MxO三元渣系黏度时,将其中的Al2O3拆分为酸性物质和碱性物质来计算(NBO/T)比值和黏度活化能。在SiO2–MxO二元系模型参数的基础上,通过拟合SiO2–Al2O3–MxO三元渣系的黏度数据得到含Al2O3渣系的模型参数,拟合平均误差在10%~25%之间。利用该模型计算了SiO2–Al2O3–CaO–MgO–FeO–Na2O–K2O–Li2O–BaO–SrO–MnO多元复杂渣系及其子体系的黏度值,计算平均误差在25%以内,取得了较好的预报效果。本模型基于熔渣结构理论,并借鉴了经验模型的数据处理方式,在预报效果和适用范围上都优于传统经验模型,在计算方式上比结构模型要简单。

     

    Abstract: Viscosity is a physical property of fluids and shows resistance to flow. In metallurgical slag, it directly affects various parameters of a metallurgical process such as reaction rate, separation effect, etc. The estimation of viscosity by models during a production process is considered to be much more effective owing to the production fluctuations and complexities of the slag composition. Many viscosity models have been developed in the past, such as the structural model with a wide range of adaptability and complex calculation process and the empirical and semiempirical models with simple structure and a narrow range of adaptability. The present paper proposed a new method to calculate the structural parameter (NBO/T) ratio (the amount of nonbridging oxygen per tetrahedral-coordinated atom), based on which the relationship between the viscosity of molten slag and (NBO/T) ratio was investigated. First, the viscosity model was applied to SiO2–ΣMxO slags, with the model parameters obtained by fitting the viscosity data of pure oxide and SiO2–MxO binary slag, and the average deviations were in the range of 9%–18.5%. Then, the model was extended to calculate the viscosity of SiO2–Al2O3–ΣMxO, a multicomponent complex aluminosilicate system, and Al2O3 was split into acid and basic oxides. Then the oxides were used for calculating the (NBO/T) ratio and viscosity activation energy based on the amphoteric behavior of Al2O3 in SiO2–Al2O3–MxO ternary slag system. Using the parameters of a SiO2–MxO binary system, the model parameters of the Al2O3-containing slag system were obtained by fitting the viscosity data of the SiO2–Al2O3–MxO ternary slag system with average deviations between 10% and 25%. In addition, the viscosity of a multi-complex system (SiO2–Al2O3–CaO–MgO–FeO–Na2O–K2O–Li2O–BaO–SrO–MnO) and its subsystems were also calculated using the model proposed in this paper, and the average deviations is less than 25%, which shows relatively accurate prediction results. The present model is based on the analysis of a slag structure and processing of data by an empirical method. This method has a better prediction effect and wider application range compared with the traditional empirical model, and it uses a simpler calculation process compared with the structure model.

     

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