连铸工艺参数对SWRH82B高碳钢碳偏析的影响

Effect of continuous-casting parameters on carbon segregation in SWRH82B high-carbon steel

  • 摘要: 高碳钢连铸生产技术工艺优化是当前连铸技术研究的主要内容之一。针对国内某钢厂SWRH82B高碳钢生产过程中出现碳偏析、网状渗碳体组织缺陷的问题,采用数值模拟与实验相结合的方法,利用Fluent软件建立了八机八流连铸机凝固传热模型,数值模拟计算凝固传热特征;研究了八机八流连铸机在不同浇注速度、过热度和末端电磁搅拌参数条件下对SWRH82B高碳钢铸坯碳偏析和夹杂物的影响;分析了SWRH82B高碳钢连铸过程中的主要要素与组织性能之间的关系。研究结果表明:铸坯中心碳偏析是网状渗碳体主要诱导因素,通过调整过热度和浇注速度有利于促进钢液成分的均匀化,降低夹杂物含量;当过热度降低至25 ℃,浇注速度提高至2 m·min−1,铸坯中心平均碳偏析指数由1.17降低为1.11,索氏体化率达到89%,网状渗碳体级别由四级下降到一级,基本消除C类夹杂物;通过设置末端电磁搅拌参数为电流370 A、频率7 Hz时,碳偏析指数最低值下降到1.04。通过优化连铸生产工艺参数,解决了企业SWRH82B高碳钢生产过程中的缺陷,为高碳钢的高质量生产提供理论与实践支撑。

     

    Abstract: Optimization of the continuous-casting production technology for high-carbon steel is one of the most important areas of research related to the steelmaking process. This article aims to address the problems of carbon segregation and reticulated cementite defects in the production process of SWRH82B high-carbon steel in a Chinese steel plant. In this study, Fluent software was used to perform a numerical simulation combined with experimentation to establish a heat-transfer model for the solidification of an eight-strand continuous caster. We numerically calculated the heat-transfer characteristics of the solidification and studied the effect of different parameters on the carbon segregation and inclusions of SWRH82B high-carbon steel, including casting speed, degree of superheating, and final-electromagnetic stirring of the eight-strand continuous caster. We also analyzed the relationship between the main elements during the continuous-casting process of the SWRH82B high-carbon steel and its microstructure and properties. The results indicate that carbon segregation in the center of the billet was the main cause of reticulated cementite. The degree of superheating and casting speed were then optimized, which promoted the homogenization of the components of liquid steel and reduced the inclusion content. When the degree of superheating was reduced to 25 ℃ and the casting speed was increased to 2 m·min−1, the carbon segregation index of the billet was reduced from 1.17 to 1.11, the sorbite rate was 89%, the cementite network grade decreased from 4 to 1, and the C inclusions were substantially eliminated. When the end electromagnetic stirring current was set to 370 A and the frequency to 7 Hz, the carbon segregation index decreased to its lowest value of 1.04. The defects occurring in the production process of SWRH82B high-carbon steel were addressed by optimizing the continuous-casting process parameters, which provides theoretical and practical support for the high-quality production of high-carbon steel.

     

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