真空条件下钢液脱气过程的模拟研究

Simulation research on the degassing process of molten steel in a vacuum

  • 摘要: 基于相似的动力学机理,利用水溶液中溶解氧的去除过程模拟了钢液的真空脱气行为. 在负压25 kPa条件下发现,容器壁面或测氧探头表面会析出大量细小气泡,这一现象与以往脱气数学模型假设的内部脱气反应非常类似;为了验证内部脱气位点的存在,通过引入机械搅拌,对溶池表面和内部脱气速率进行了分析计算. 实验结果表明,在整个脱气过程中溶池表面脱气速率很低,内部脱气位点析出的气泡会极大地提高溶解氧的去除速率,尤其当真空压力为25 kPa时,其脱气速率约为自由表面的脱气速率的10倍,但内部反应仅局限于脱气的初始阶段,即高溶解氧浓度范围内. 另外,水溶液中溶解氧的去除为一级反应过程,其体积传质系数(k · A · V−1)为常数,因此可以利用溶解氧在水溶液中的去除过程模拟钢液的真空脱气行为. 为了描述真空压力和吹氩流量对k · A · V−1的影响,引入搅拌动能密度(ε)的概念,通过线性回归得到了lg (k · A · V−1)与lg ε之间的函数关系,并与以往的模拟研究进行了对比.

     

    Abstract: The vacuum degassing process plays an important role in the production of high cleanliness steel, so it is extremely urgent to determine the different reaction sites of liquid steel under reduced pressure and how to reflect the overall degassing efficiency through reasonable parameters. Based on a similar kinetic mechanism, this paper experimentally simulated the vacuum degassing process of molten steel using the release process of dissolved oxygen (DO) in water. Under a vacuum pressure condition, a large number of small bubbles were observed to precipitate from the vessel’s internal wall or the surface of the oxygen probe. This phenomenon corresponds well to the internal degassing reaction assumption made in previous degassing mathematical models. To verify the existence of internal degassing sites, mechanical stirring was introduced to analyze and calculate the degassing rate at the bath surface and internal site. Results showed that the degassing rate at the bath surface is very low throughout the whole process and the bubbles that precipitated from internal degassing sites greatly improve the DO removal rate. Especially at a pressure of 25 kPa, the degassing rate is about ten times that at the bath surface. It was also confirmed that the internal degassing reaction mainly occurs in the initial stage of degassing, particularly in the range of high DO concentration. Moreover, the removal of DO is a first-order reaction process, and its volumetric mass transfer coefficient k · A · V−1 is constant. Therefore, the removal process of DO can be used to simulate the degassing behavior of molten steel. To describe the effect of vacuum pressure and argon flow rate on k · A · V−1, the correlation between log (k · A · V−1) and log ε was determined by introducing the concept of stirring power density ε. Finally, the correlation was compared with the results from previous simulation studies.

     

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