铁/镍基奥氏体多晶合金晶界弯曲研究进展

Research progress in grain boundary serration in iron/nickel based austenitic polycrystalline alloys

  • 摘要: 对于在高温环境服役的金属材料,晶界作为组织结构上的薄弱环节常常引发晶界裂纹而造成合金失效,严重影响了材料的高温力学性能表现。因而,如何改善晶界状态、提高晶界强度,是提高合金高温性能的关键。在铁/镍基奥氏体多晶合金中,采用晶界弯曲的方法强化晶界、改善合金性能一直受到国内外研究人员的广泛关注。从弯曲晶界的获得方法、形成机制及其对材料性能的影响3个方面概述了目前国内外的研究现状。较为全面地总结了特殊热处理与材料合金化等获得弯曲晶界的方法;讨论了不同合金中晶界第二相诱发晶界弯曲的驱动力和内在机理;介绍了弯曲晶界对材料力学性能、耐蚀性能及焊接性能的影响。最后,结合当前的研究现状,围绕弯曲晶界的形成条件和机制,以及弯曲晶界对性能的影响,提出了弯曲晶界未来的研究发展方向。

     

    Abstract: Grain boundaries of high-temperature metallic materials, such as alloys, are often considered weak. At elevated temperatures, the strength of the grain boundary is relatively lower than that of the intragranular areas, and cracks often initially form on the grain boundary and then develop along it, which leads to premature failure and significantly degrades the mechanical performance of the material at high temperature. Therefore, how to optimize the morphology and improve the strength of the grain boundary is key to improving the properties of alloys at high temperatures. A serrated grain boundary is a type of grain boundary with a wave shape evolving from the bending of the flat grain boundary during special heat treatments. For iron/nickel-based austenitic polycrystalline alloys, grain boundary serration has been viewed as an effective method for strengthening their grain boundaries and enhancing their properties. Here, the research progress of serrated grain boundaries was reviewed based on the aspects of formation method, formation mechanism, and their influence on the properties of materials. The methods of formation of serrated grain boundaries for different types of alloys, such as controlled cooling heat treatment, isothermal heat treatment, mechanical heat treatment, and alloying, were summarized. The interactions between the grain boundary and intergranular precipitates, such as M7C3 carbide, M23C6 carbide, and γ′ phase, were discussed in detail to understand the formation mechanism of the serrated grain boundary and how it improving the properties of materials and reveal the driving force of grain boundary migration. In addition, the influences of the serrated grain boundary on the mechanical (rupture, creep, fatigue, and tensile) properties, corrosion properties (hot and stress corrosion), and heat-affected-zone (HAZ) liquefying cracking behavior of different alloys were analyzed. Last, based on the abovementioned details, development directions for future work on serrated grain boundaries were outlined.

     

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