中国非开挖水平定向钻进装备与技术研究应用进展

Progress in research and applications of trenchless horizontal directional drilling equipment and technology in China

  • 摘要: 从非开挖水平定向钻进(Horizontal directional drilling,HDD)装备技术、地下生命线工程的探测与信息化、双向对穿HDD技术、大口径HDD技术、HDD回拖力计算模型、地表变形与冒浆6个方面开展了文献调研工作,分析了HDD装备与技术研究应用进展:世界上最大回拖力(20000 kN)的电驱动钻机被设计并研发;电磁感应法被广泛用于既有生命线的空间探测,复杂干扰下的数据解析与精度提高仍是研究重点;基于三维数据,融合建筑信息模型、人工智能、大数据等技术,借鉴美国“811”体系,局部完成了地下生命线的信息化;采用对穿技术完成了长距离的地下生命线敷设;基于过程化的HDD工艺参数、设备参数和控制监测技术被大量应用,有效提升了应用中的风险识别能力;针对不同地层条件下的回拖力计算为设备选型提供了依据,并为HDD多学科融合研究提供了途径;复杂地质条件下的冒浆、卡钻等热点和难点也得到初步探索研究,构建了理论、实验和数值分析模式,为提高HDD的应用效率和质量提供了依据。综合国内外研究进展,进一步分析了HDD的发展趋势。

     

    Abstract: Horizontal directional drilling (HDD) technology is widely used in the construction and maintenance of municipal lifeline projects, the laying of long-distance oil and gas pipelines, and directional survey of mountains. It is one of the important technologies in the trenchless engineering field. Nearly 30 a of development of China’s HDD technology has made significant progress in the research and application of equipment and technology, creating a world record. The present work presents literature research considering 6 aspects: HDD equipment technology, detection and informationization technology of underground lifeline engineering, bi-directional crossing technology, large caliber HDD technology, HDD drag force calculation model, surface deformation and mud spillover. Moreover, this work analyzed the HDD research and applications progress of equipment and technology. In terms of the HDD equipment, the world’s largest drag force (20000 kN) electric drive drilling rig has been designed and developed. Based on the material properties of underground lifeline systems, electromagnetic induction methods are widely used for geospatial detection of existing lifelines. However, data analysis and accuracy improvement under complex interference still need to be investigated. Based on three-dimensional data, integrating building information modeling with artificial intelligence, big data and other technologies, and learning from the US “811” system the informatization of underground lifelines has been partially completed. Long distance underground lifeline engineering has been laid using bi-directional crossing technology. Process-based HDD process parameters, equipment parameters, and the control and monitoring technology have been widely used to effectively improve the HDD applications’ risk identification capabilities. The drag force calculation under different stratum conditions provides a basis for the equipment selection and facilitates HDD multidisciplinary research. In addition, preliminary explorations on hotspots with difficulties, such as slurry eruption under complex geological conditions, have been conducted. Theoretical, experimental, and numerical analysis models have also been constructed to provide a basis for improving the application efficiency and quality of HDD. Based on the abovementioned progress, this paper further analyzes the development trends of HDD technology.

     

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