用于CO2捕集的新型石灰煅烧过程的数值分析

Numerical analysis of the novel lime calcination process for carbon dioxide capture

  • 摘要: 常规石灰煅烧工艺中燃料在煅烧窑内燃烧,石灰石分解所释放的二氧化碳(CO2)与烟气混合,CO2捕集需进行气体分离。而采用CO2作为循环载气加热石灰石料块的新型煅烧过程,可避免上述混合问题,从而实现直接捕集石灰石分解产生的CO2。基于CO2加热的新型煅烧过程与常规工艺煅烧过程有较大不同,为深入理解新型煅烧过程并对其进行准确设计和有效优化,建立了基于CO2加热的石灰煅烧过程的数学模型。基于模型对一台产量为200 t·d−1的煅烧窑进行了模拟计算,获得了气固温差、气相流量、气相温度、料块表面温度、反应界面温度和转化率等关键参数在煅烧窑中的分布情况,并分析了进气温度、进气流量和料块半径三个工况参数对煅烧过程的影响。

     

    Abstract: Lime is an important industrial raw material widely used in iron- and steel-making, flue gas desulfurization, construction, and papermaking industries. Lime is generally obtained via calcining limestone in a kiln, i.e., limestone is heated and decomposed to generate lime and carbon dioxide (CO2). In the conventional lime calcination, the CO2 released by the limestone decomposition is mixed with the flue gas because the fuel is burned in the shaft kiln, requiring gas separation for CO2 capture. The new lime calcination process using CO2 as a circulating carrier gas to heat limestone particles can avoid the above mixing problem, thereby directly capturing the CO2 generated by limestone decomposition, which is expected to reduce carbon emissions from lime production by approximately 70%. However, the new calcination process based on CO2 heating is quite different from the conventional calcination process. To understand the new calcination process and accurately design and optimize it, a mathematical model of the lime calcination process based on CO2 heating was established. Based on the model, a shaft kiln with a capacity of 200 t·d−1 was simulated and calculated. In addition, profiles of key parameters such as the gas-solid temperature difference, gas flow rate, gas temperature, particle surface temperature, reacting interface temperature, and conversion ratio in the shaft kiln were obtained. Besides, the three operating parameters (feed gas temperature, feed gas flow rate, and radius of the feeding limestone particle) on the calcination were analyzed. The following observations were made: (1) the lower the feed gas temperature, the lower are the final conversion ratio, pinch temperature difference, and tail gas temperature of the kiln. In addition, the changing trend of the final conversion ratio and pinch temperature difference conforms to a quadratic polynomial law, and the changing trend of the tail gas temperature conforms to a linear law. (2) The lower the feed gas flow rate, the lower are the final conversion ratio, pinch temperature difference, and tail gas temperature of the kiln. Moreover, the changing trend of each parameter conforms to a quadratic polynomial law. (3) Finally, the larger the radius of the feeding limestone particle, the lower is the final conversion ratio of the kiln, the higher is the tail gas temperature, and the greater is the pinch temperature difference. The changing trends of various parameters conform to cubic polynomial laws. Compared with the feed gas temperature and the feed gas flow rate, the radius of the feeding limestone particle has a greater impact on the pinch temperature difference and the tail gas temperature when the final conversion ratio changes in the same range.

     

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