烧结烟气中含钾化合物对钒钨钛催化剂脱硝/二噁英性能的影响

Effect of potassium compounds in sintering flue gas on the removal of NO and dioxin performance over V2O5–WO3/TiO2 catalyst

  • 摘要: 采用钒钨钛催化剂可有效减排烧结烟气中NO和二噁英,而烟气中含有的钾盐会造成催化剂活性降低。在实验室采用湿式浸渍法对新鲜钒钨钛催化剂进行强制失活,研究了三种钾盐(K2SO4、K2O和KCl)负载于催化剂表面对其脱硝和脱二噁英活性的影响,并采用水洗和酸洗手段考察了失活催化剂的再生性能。结果表明,不同形态钾盐会造成催化剂的脱硝和脱二噁英活性降低,催化剂对两种污染物的活性降低顺序遵循相同的规律,即KCl> K2O> K2SO4。催化剂的失活机理主要包括物理失活和化学失活。物理失活主要是指钾盐在催化剂表面沉积并堵塞其孔道;化学失活主要是指钾盐与催化剂表面的活性组分产生相互作用,钝化表面活性位点,降低表面酸性,减弱氧化和还原性能,进而降低催化剂的脱硝和脱二噁英活性。再生实验结果表明,水洗可以一定程度上恢复催化剂的脱硝活性,酸洗会导致催化剂表面活性物质流失,但水洗和酸洗均无法有效恢复催化剂的脱二噁英活性。最后,提出了不同形态钾盐对钒钨钛催化剂的中毒机理。

     

    Abstract: Sintering is one of the most important processes in iron and steel production, which provides stable sinter for the blast furnace. However, it also produces pollutants, such as sulfur dioxide (SO2), nitrogen oxide (NOx), and dioxins, which cause serious environmental problems. With the increasing pressure of environmental protection, pollutant reduction has become one of the bottlenecks restricting the development of iron and steel enterprises. Using a vanadium–tungsten–titanium catalyst can effectively reduce NO and dioxin in the sintering flue gas, while the potassium salt contained in the flue gas will reduce the activity of the catalyst. In this study, the fresh vanadium–tungsten–titanium catalyst was deactivated by the wet impregnation method in the laboratory. Effects of three potassium salts (K2SO4, K2O, and KCl) loaded on the surface of the catalyst on its denitration and dioxin removal activities were investigated. The regeneration performance of the deactivated catalyst was studied by the water washing and acid pickling process. Results confirmed that activities of denitration and dioxin removal were reduced by different potassium salts, and the order of reduction follows the sequence: KCl>K2O>K2SO4. The deactivation mechanism of the catalyst mainly includes physical deactivation and chemical deactivation. Physical deactivation is mainly caused by the deposition of potassium salts on the surface of the catalyst, blocking its pores. Chemical deactivation mainly refers to the interaction between the potassium salts and the active component on the catalyst’s surface, which inactivates the surface’s active site, weakens its oxidation reducibility, and reduces the number of acid sites on the surface, thereby decreasing the denitration and dioxin removal activities of the catalyst. Regeneration experiment results showed that water washing could restore the denitration activity of the catalyst. Acid pickling would lead to the loss of active substances on the surface of the catalyst. However, neither water washing nor acid pickling could effectively restore the dioxin removal activity of the catalyst. Finally, the poisoning mechanism of different potassium salts on the vanadium–tungsten–titanium catalyst was proposed.

     

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