离子液体改性MWCNTs、MoS2及其复合纳米流体的摩擦学性能

Tribological properties of ionic liquid modified MWCNTs, MoS2, and their composite nanofluids

  • 摘要: 采用1-乙基-3-甲基咪唑四氟硼酸盐(EMImBF4)离子液体分散多壁碳纳米管(MWCNTs)、二硫化钼(MoS2)于去离子水以得到具有优异摩擦学特性的纳米流体。通过拉曼光谱仪、纳米粒度电位仪、接触角测量仪表征其分散与润湿性,通过导热系数仪和流变仪测试其热物性,并通过材料表面性能综合测试仪进行摩擦实验。结果表明:经EMImBF4改性而制备的纳米流体Zeta电位大幅提高,纳米颗粒在空间位阻作用下有效分散于水基液,故保持润湿性的同时增强了导热能力,其对高温合金的润湿接触角最小为59.33°,室温(25 °C)平均黏度最低为1.49 mPa·s,且导热系数最大为1.02 W·(m·K)–1。纳米流体中层状、管状几何结构的MoS2、MWCNTs纳米颗粒极大强化了基液的减摩抗磨性能,平均摩擦系数降至0.083,磨痕体积磨损率相比传统水基冷却液减小了72.33%。

     

    Abstract: The machining process is generally accompanied by intense friction and heat generation. Excessive heat flux subsequently leads to thermal damage and shape defects on the workpiece, which will greatly reduce the service life of the tool. As a novel coolant, nanofluids can effectively improve the lubrication and cooling conditions in precision machining. This paper uses the ionic liquid 1-ethyl-3-methylimidazole tetrafluoroborate (EMImBF4) to disperse multi-walled carbon nanotubes (MWCNTs) and molybdenum disulfide (MoS2). The nanofluid with excellent tribological properties was prepared. The crystal structure of nanoparticles was analyzed by an X-ray diffractometer (XRD). The wettability and particle dispersibility of nanofluids were characterized by a Raman spectrometer, nanoparticle size potential analyzer and contact angle measuring instrument. Thermophysical properties were tested by a thermal conductivity measuring instrument and rheometer. Finally, a friction and wear tester and an ultra-depth-of-field microscope were used to analyze the friction properties of the prepared nanofluids. The following results are obtained. (1) After the MWCNTs or MoS2 nanoparticles are modified by the adsorption of EMIm+ cations, the Zeta potential of the nanofluids is greatly increased, and the laminated structure formed by the adsorption of two nanoparticles increases the particle size distribution range. By this time, an electrostatic equilibrium area is formed around the nanoparticles, whereby the particles are effectively dispersed due to the steric hindrance effect. (2) MWCNTs, MoS2, and their composite nanofluids are determined as pseudoplastic fluids, which are easy to spread and form films on metal (superalloy GH4169) surfaces with a minimum contact angle of 59.33°. After testing, the addition of nanoparticles and dispersants in the nanofluids did not cause a sharp increase in the viscosity, and the average viscosity was found to be as low as 1.49 mPa·s (25 °C), thus maintaining the flow advantages of water-based coolants while obtaining a higher thermal conductivity up to 1.02 W·(m·K)−1 (25 °C). This is suitable for machining fields that require efficient flow heat transfer. (3) MWCNTs, MoS2, and their composite nanofluids greatly enhance the anti-friction and anti-wear properties of the base fluid (deionized water), especially composite nanofluids containing two nanoparticles, which form a “bearing-like” effect by stacking the layered and tubular combined structures. Thus, the lubrication performance is optimal. Compared with the traditional water-based coolant, the average friction coefficient of the composite nanofluid is small (0.083). At the same time, the adhesive wear or abrasive wear on the surface of the workpiece is further reduced, the wear scar is narrow and shallow, and the volume wear rate is reduced by 72.33%.

     

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