钢−渣界面非金属夹杂物运动行为研究进展

Review of research on inclusion motion behaviors at the steel−slag interface

  • 摘要: 钢中夹杂物的去除一直是洁净钢研究的热点,对于提高钢材质量、保障产品性能具有重要意义。钢液中夹杂物主要通过上浮至顶渣被吸收而去除,这个过程可细分为夹杂物在钢液中长大上浮、在钢−渣界面穿越分离、在熔渣中被吸附溶解3个步骤。钢−渣两相的物性差异及界面特性导致不符合条件的夹杂物无法穿过界面与钢液分离,这使得该步骤成为夹杂物去除的决定性环节,且由于钢−渣两相周围快速的物性过渡、并行的物理化学现象以及高温、不透明等特性影响,使该步骤研究难度增大。近年来,随着数值模拟技术和高温实验设备的进步,夹杂物穿越钢−渣界面行为的研究取得了一些进展。经典的受力分析模型能够对夹杂物界面行为进行半定量的预测,且对于渣系优化等具有一定的指导作用;计算流体动力学(CFD)模型在研究夹杂物界面现象方面具有优势,但研究尚处于初期,未来有望适用于更大的尺度范围、更多的行为场景和相态;水模型与数值模型相结合是一种有效的研究界面行为的方法,随着实验技术进步,可进一步对微观尺度的界面行为进行研究;高温共聚焦原位观察是研究界面行为最为直接的方法,对于探究夹杂物界面行为极有帮助,有望通过设备改进,更加完整、深入地揭示夹杂物去除的关键机理。

     

    Abstract: The removal of inclusions in steel has always been a hot topic in the field of clean steel, and it is important for improving the quality of steel and guaranteeing product performance. Inclusions in steel are mainly removed by allowing them to float to the top slag and get absorbed in it. This removal process can be subdivided into three steps: growing up and floating in the molten steel, separation through the steel-slag interface, and dissolution in the liquid slag phase. Owing to the difference in physical properties of a steel-slag system and its interfacial characteristics, incompatible inclusions cannot be separated by crossing the interface, making this step a key factor for the inclusions’ removal. Moreover, this step occurs with the rapid physical transition of the steel and slag phases along with physical and chemical phenomena in parallel as well as the presence of high temperature, opaqueness, and other characteristics of the impact, making the study more challenging. In recent years, with the advancement of technologies such as numerical simulation and high-temperature equipment, the study of the behavior of inclusions crossing the interface has gradually increased. The classical force analysis model can predict the interfacial behavior of inclusions semiquantitatively and has a certain guidance role for slag system optimization. The computational fluid dynamics (CFD) model has advantages in the study of interfacial phenomena of inclusions, but it is still in the early stage of research. In the future, it is expected to expand to a larger scale, including more behavior scenarios and phase states. The combination of water and numerical models is an effective method to study interfacial behavior. The simulation results at a microscopic scale will be further extended with the advancement of experimental technology in the future. The high-temperature confocal in situ observation is the most direct research method, which is extremely helpful to understand and reveal the interfacial behavior of inclusions. Furthermore, it is expected to reveal the key mechanism of inclusions removal in a more complete and in-depth manner through equipment improvement in the future.

     

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