时速350 km高速列车用铜基闸片材料的摩擦性能

Friction performance of Cu-based brake pad for high-speed railway trains

  • 摘要: 闸片是高速列车制动系统的核心部件,本文设计了350 km·h–1高速列车用铜基闸片材料,对闸片进行了1∶1台架实验考核,重点分析了摩擦膜的性质及闸片的摩擦磨损性能。结果表明,研制闸片不仅具有优异的摩擦系数稳定性和低的磨耗,还具有不伤盘的特点。瞬时摩擦系数和平均摩擦系数均满足TJCL/307—2019标准的要求,摩擦系数稳定性为0.0015,250~380 km·h–1制动速率范围内的摩擦系数热衰退仅0.027,在380 km·h–1下的平均摩擦系数仍维持在0.35,平均磨耗仅0.06 cm3·MJ–1。闸片优异的摩擦制动性能归因于形成了高强韧、低转移速率的摩擦膜。利用大粒径摩擦组元作为外部运动障碍钉扎摩擦膜。摩擦膜中的亚微米磨屑作为摩擦膜与对偶盘的啮合点,提供摩擦阻力,以保持高速制动时的摩擦系数。添加的易氧化组元为摩擦膜源源不断提供氧化物,研磨生成的纳米氧化物作为弥散相强化摩擦膜。通过多尺度颗粒的协同增强,实现了摩擦膜的动态稳定化,赋予了闸片优异的摩擦磨损性能。

     

    Abstract: The brake pad is the key component in the braking system of high-speed railway trains. The running speeds of commercial high-speed railway trains in China can reach higher than 350 km·h−1. The friction coefficient of brake pads is a key factor determining the safety of any vehicle brake, and a high and stable friction coefficient is ideal for ensuring the safety of the braking system. In practical applications, the friction coefficient can vary because of the changes in the working conditions, such as sliding speed, braking pressure, and temperature between contact surfaces. Under severe conditions, such as high-speed braking and overload, the friction coefficient decreases markedly, which lengthens the braking distance and braking time. Based on the friction performance collaborative regulation theory of powder metallurgy friction materials, a Cu-based friction material was designed. The performance of the brake pad was tested on the full-scale dynamometer, and the characteristics of the friction film were analyzed in detail. Results show that the brake pad exhibits high stability of the friction coefficient, low wear loss, and the capability to protect the brake disc. Both the instantaneous friction coefficient and average friction coefficient of the developed brake pad meet the requirements of the TJ/CL307—2019 technical condition. The stability of the friction coefficient is 0.0015. The recession of the friction coefficient from 250 to 380 km·h−1 is as low as 0.027. The average friction coefficient at 380 km·h−1 remains at the relatively high value of 0.35, and the average wear loss is only 0.06 cm3·MJ−1. The excellent friction and braking performance of brake pads can be attributed to the formation of friction films with high strength and toughness and low transfer rate. The friction components with large particle sizes are used as external motion obstacles to nail the friction film. The submicron wear debris in the friction film serves as the meshing point between the friction film and the dual disc to provide friction resistance, thus maintaining the friction coefficient during high-speed braking. Oxides are continuously supplied by adding easily oxidized components, and the nanosized oxides generated by the severe grinding process are used in the dispersion-strengthening phase. The multiscale particles synergistically enhance the dynamic stability of the friction film. The metal oxide layer on the friction surface reduces and stabilizes the friction coefficient and enhances the wear resistance because it prevents metal–metal contact between the brake pad and the brake disc. The fade phenomenon that occurs under high braking speed and overload conditions is effectively prevented.

     

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