改性炼钢污泥催化剂的催化脱硝性能

Study of the catalytic denitrification activity of a modified steelmaking sludge catalyst

  • 摘要: 选择性催化还原技术是工业烟气脱硝技术中最常用的烟气脱硝方法。但催化剂的制备过程较为复杂,并且制备成本较高。本文以钢铁企业在生产过程中产生的炼钢污泥作为原料,采用焙烧改性、硫酸改性和硫酸–焙烧改性三种不同方法对其进行处理,制备了一种用于选择性催化还原氮氧化物的新型催化剂。采用比表面积分析法(BET)、扫描电镜分析(SEM)、X射线衍射分析(XRD)、X射线荧光光谱分析(XRF)和NH3程序升温脱附分析(NH3-TPD)等表征手段,对改性前后炼钢污泥催化剂物理化学性质的变化进行分析研究。结果表明:催化剂的主要活性组分为Fe、Mn、V、Ti;焙烧改性对催化剂活性具有一定的提升效果,可以使催化剂中的Fe3O4转化为具有更好脱硝活性的α-Fe2O3;硫酸改性后的催化剂具有优异的催化活性,300 °C时可以达到88.5%的脱硝效率;硫酸改性改变了催化剂表面形貌,减小了晶粒尺寸,生成了大量的硫酸盐物种,给催化剂表面提供了更多酸性位点,从而促进催化性能的提升。该研究为低成本脱硝催化剂的开发提供了基础,促进了冶金工业的清洁生产。

     

    Abstract: The most commonly used method for industrial flue gas denitrification is selective catalytic reduction (SCR). However, the catalyst preparation is complex and expensive. The iron and steel industry produces large amounts of waste containing metal oxides that can be used as active catalytic components for SCR of nitrogen oxides. In this study, a novel catalyst for SCR of nitrogen oxides was prepared by roasting, sulfuric acid, and sulfuric acid-roasting modification of steelmaking sludge, which is used as the raw material. The physical and chemical properties of the catalysts from steelmaking sludge before and after modification were analyzed using Brunauer-Emmett-Teller analysis, scanning electron microscopy, X-ray diffraction, X-ray fluorescence, and temperature-programmed desorption of ammonia. It has been revealed that Fe, Mn, V, and Ti are the main active groups of the catalyst. Calcination can transform Fe3O4 to α-Fe2O3 with better denitrification activity, thus improving the catalyst reactivity. A high calcination temperature can cause a collapse of the pore structure of the catalyst, thereby decreasing the surface area and active sites and ultimately reducing the catalytic activity. The catalyst modified at the optimum calcination temperature of 400 °C has the highest catalytic activity at 350 °C and a denitrification efficiency of 57.6%. The sulfuric acid-modified catalyst has excellent catalytic activity. Sulfuric acid impregnation changes the surface morphology of the catalyst, reduces the grain size, generates numerous sulfate species, provides more acidic sites on the catalyst surface, and promotes catalyst performance. The 9 mol·L−1 sulfuric acid-modified catalyst has the highest denitrification efficiency at 300 °C. Compared with the unmodified catalyst, the denitrification efficiency significantly increased from 22.9% to 88.5%. Conversely, a denitrification efficiency of 72.9% is measured for the catalyst modified by sulfuric acid and roasting modification, which is lower than that of the sulfuric acid-modified catalyst at 300 °C. This may be explained by the fact that sulfuric acid and roasting modification causes not only structural changes in the catalyst but also the decomposition of the generated sulfate species, thereby leading to catalytic efficiency reduction. This work shows a feasible preparation of a low-cost SCR catalyst for denitrification by roasting and acid modification using steelmaking sludge as the raw material, provides a theoretical basis for developing low-cost denitrification catalysts using metallurgical solid wastes and promotes clean production in the metallurgical industry.

     

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