CO2顶吹比例对转炉终点控制的影响

Effect of the CO2 top-blowing ratio on the end of the converter

  • 摘要: 结合CO2的高温反应特性,针对性地制定了CO2冶炼工艺,并对转炉顶吹CO2比例对终点磷、氮和碳氧浓度积的影响进行了工业试验研究。结果表明:随着转炉冶炼前中期CO2顶吹比例由4.84%逐渐提高到9.68%,转炉终点磷的质量分数先下降后基本不变,氮的质量分数逐渐下降,碳氧浓度积与渣中TFe变化趋势基本相同,均为先降低后增加,对于不同指标最佳顶吹CO2比例不同。试验转炉终点磷、氮的质量分数、碳氧浓度积与渣中TFe均下降,下降比例最高分别为20.4%、34.3%、12.92%和8.89%。

     

    Abstract: When combined with the high-temperature reaction characteristics of carbon dioxide—that is, the weak oxidation, endothermic, or weak exothermic effect compared with oxygen and the bubble increment effect of reacting with carbon to produce twice the gas—the carbon dioxide smelting process was targeted according to the different tasks in different periods of converter smelting. Before temperature measurement, sampling, and carbon determination using the sublance system, carbon dioxide is blown into the converter from the upper oxygen gun and the bottom blowing element of the converter. By changing the ratio of carbon dioxide and oxygen in the oxygen gun, an industrial experimental study was conducted on the effect of the carbon dioxide ratio blown from the upper oxygen gun on the endpoint of the mass fraction of phosphorus and nitrogen and the carbon–oxygen concentration product. The results show that with the gradual increase of the carbon dioxide top blowing ratio from 4.84% to 9.68% in the early and middle stages of converter smelting, the mass fraction of phosphorus at the end of the converter first decreases and then basically remains unchanged. The mass fraction of nitrogen also decreases gradually, but the decreasing range becomes smaller, and the changing trend of carbon–oxygen concentration product is the same as that of TFe in slag, which first decreases and then increases. The optimal carbon dioxide top-blowing ratio varies with the index. Furthermore, the test also shows that even if all the blown carbon dioxide reacts to generate additional carbon monoxide gas and the nitrogen is removed by the additional carbon monoxide gas generated compared with the original process, the partial pressure of nitrogen in the additional gas is much higher than the partial pressure in equilibrium with the mass fraction of nitrogen in the liquid steel. This indicates that the improvement of the denitrification effect is due to the additional gas generated by the reaction of blowing in carbon dioxide; it improves the denitrification effect of the original gas, and the generation of additional gas improves the kinetic conditions of the molten pool and facilitates the mass transfer of nitrogen. The highest decreasing ratio of the endpoint mass fraction of phosphorus, nitrogen, carbon–oxygen concentration product, and TFe in the slag of the test converter was 20.4%, 34.3%, 12.92%, and 8.89%, respectively.

     

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