“双碳”背景下低碳排炼钢流程选择及关键技术

Selection and key technologies of low-carbon steelmaking processes under the background of “Double Carbon”

  • 摘要: “碳达峰”、“碳中和”是一个总体的宏观概念,为中国未来经济与环境发展提供了笼统的理论框架与基本理念。基于“双碳”目标的深度解析,中国钢铁行业处于“碳锁定”状态,只有同时进行技术和制度变革才能实现“碳解锁”。结合当前钢铁工业生产结构、冶炼原材料供应、冶炼能源、节能减排水平以及CO2排放现状,给出了合理的碳达峰时间及峰值。未来二三十年中国钢铁生产主要流程依然是长流程和短流程并存,氢冶金技术还难以进行工业生产,提升全废钢短流程炼钢的比例是降低碳排放的主要措施。从长远来看,长流程中炼铁工艺由碳还原逐渐向氢还原是大势所趋,炼铁工序的产品将由原来的高碳铁水转变为低碳铁水或直接还原铁(DRI),具有较高脱碳的转炉炼钢就没有明显优势,发展电弧炉炼钢流程是必然选择。但实现“碳中和”还要依靠氢冶金,碳捕集、利用与封存技术的发展和应用,以及制度的变革。基于近年在全废钢电弧炉相关方面的理论研究、装备开发与实践的深入研究,针对全废钢电弧炉冶炼工艺存在的问题,开发了一系列关键技术,实现在全废钢条件下满足当前连铸生产工艺节奏以及钢液质量的控制,为全废钢电弧炉的发展提供理论支持。

     

    Abstract: “Carbon peaking” and “carbon neutralization” are macro concepts that provide a general theoretical framework and basic ideas for China’s future economic and environmental development. Based on the in-depth analysis of the “double carbon” goal, China’s iron and steel industry is in a “carbon lock” state. Only by carrying out technological and institutional changes simultaneously can the “carbon unlock” be realized. The reasonable carbon peak time and peak value are given when the current production structure of the iron and steel industry, supply of smelting raw materials, smelting energy, energy conservation, emission reduction level, and CO2 emission status are combined. In the next two or three decades, the main process of China’s iron and steel production is still the coexistence of long process and short process. Hydrogen metallurgy technology is still difficult to carry out in industrial production. The main measure to reduce carbon emissions is to increase the proportion of all scrap short process steelmaking. In the long run, it is generally accepted that the ironmaking process in the long term will gradually change from carbon reduction to hydrogen reduction. For the ironmaking process, the products will change from the original high-carbon molten iron to low-carbon molten iron or DRI. Converter steelmaking with high decarburization has no obvious advantages, and the development of the EAF steelmaking process is an inevitable choice. However, the realization of “carbon neutralization” depends on the development and application of hydrogen metallurgy, carbon capture, utilization, and storage technology, and the reform of the system. Based on an in-depth study of the theoretical research, equipment development, and practice of all scrap electric arc furnaces in recent years, aiming at the problems existing in the smelting process of all scrap electric arc furnaces, a series of key technologies have been developed to meet the current continuous casting production process rhythm and liquid steel quality control under the condition of all scrap, to provide theoretical support for the development of all scrap electric arc furnace.

     

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