不锈钢渣高温改性−析晶调控解毒研究现状及发展趋势

Advances and trends in high-temperature modification–crystallization control detoxification of stainless steel slag

  • 摘要: 截止到目前,钢铁工业普通固废(高炉铁渣)循环利用技术取得了重要进展,但仍存在固废顽疾亟需处理。不锈钢冶炼产生的含铬(Cr)渣长期以来缺乏有效的无害化处置方法,环境隐患巨大。国内外专家学者通过添加还原物质、高温调质及调节冷却方式等以改变渣中铬元素的赋存状态,控制Cr6+的溶出,进而实现不锈钢渣的解毒。其中,高温改性−析晶调控方法可以通过调整钢渣组分和控制温度制度促进含铬尖晶石相的形成和长大,提高铬元素在尖晶石相中的富集程度,有望成为最有效且安全的无害化处理技术,在近些年得到快速发展。本文从不锈钢渣高温改性−析晶调控解毒的热力学机理和结晶动力学原理出发,针对不锈钢渣的高温调质改性、解毒方面的研究进展进行了综述。基于高温调质−选择性析晶的核心问题,重点阐述了改善解毒效果的方法和措施。另外,针对不锈钢渣高温改性−析晶调控解毒存在的问题提出了今后的发展方向。

     

    Abstract: To date, the recycling technology of common solid waste (blast furnace iron slag) in the iron and steel industry has made important progress. However, persisting, stubborn solid waste problems urgently need to be solved. With the continuous growth of stainless steel production in China, the total amount of stainless steel slag has reached more than 10 million tons. This slag contains a lot of CaO, MgO, and SiO2, which are suitable building material additives. However, the harmful element chromium (Cr) in the slag and the dissolution characteristics of Cr6+ ions limit its large-scale application. For a long time, no effective, harmless disposal method has been available for Cr-containing slag, which brings great hidden danger to the environment. Given the characteristics of stainless steel slag, the current detoxification methods mainly include the solidification method, wet reduction, high-temperature ferrosilicon reduction, and high-temperature modification–crystallization control processes. Among these methods, high-temperature modification–crystallization control can promote Cr-containing spinel phase formation by adjusting steel slag compositions (e.g., basicity and oxidation-reduction properties) to improve the enrichment degree of Cr in the spinel phase. At the same time, by adjusting the slag cooling system (e.g., the quenching temperature and holding time) and reducing the slag viscosity, the nucleation and growth of the Cr-containing spinel phase can be improved, the precipitation amounts of the spinel phase are increased, and the occurrence probability of chromium in the matrix phase is reduced; thus, the detoxification of stainless steel slag can be achieved. Compared with the other three detoxification treatment methods, high-temperature modification–crystallization control has the advantages of a simple process, stable treatment effect, and large scale. In particular, solid wastes containing silicon, aluminum, and magnesium can be used as additives to adjust the composition of steel slag to realize a coordinated treatment of various solid wastes, which has very high economic value. In addition, using waste heat to modify steel slag directly after slag picking can substantially reduce energy consumption, should become one of the most promising harmless treatment approaches, and has recently attracted extensive attention. In this paper, the research progress of high-temperature modification and detoxification of stainless steel slag is reviewed according to its thermodynamic mechanism and crystallization kinetics principles. On the basis of the core problem of melt modification-selective crystallization, the methods and measures for improving the detoxification effect are emphasized. In addition, aiming at the existing problems in the high-temperature modification–crystallization control detoxification of stainless steel slag, development directions are proposed.

     

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