锌冶炼副产物制备硫化锌吸附剂脱除气态汞的研究

Removal of gaseous mercury by ZnS adsorbent prepared from zinc smelter byproducts

  • 摘要: 基于以废治废的理念,以锌冶炼过程中产生的高硫渣和次氧化锌为原料,通过高温硫化的方式制备金属硫化锌吸附剂,采用X射线衍射(XRD)、拉曼光谱(Raman)、扫描电子显微镜(SEM)和比表面积分析(BET)等方法对不同焙烧温度和焙烧时间下制备的硫化锌吸附剂进行表征分析,并考察不同烟气温度和烟气成分对吸附剂脱汞性能的影响. 实验结果表明:在焙烧温度和保温时间分别达到250 ℃和60 min后可实现硫化锌吸附剂的成功制备,且表面形成大量的介孔孔洞;制备的ZnS–250 ℃–90 min具有最佳的吸附性能,在烟气温度150 ℃以内,对气态单质汞(Hg0)的平均吸附效率在99%以上,且对烟气中的O2、SO2和H2O具有较高的抗性;在模拟锌冶炼烟气成分和半穿透条件下,ZnS–250 ℃–90 min对Hg0的吸附容量可达3.04 mg·g−1,优于常规金属硫化物吸附剂;硫化锌吸附剂表面的不饱和短链硫(Sx2−)为Hg0的关键活性位点,其可与烟气中的Hg0反应化学吸附反应,形成稳定的HgS,从而实现烟气中Hg0的净化;采用热脱附和多硫化物浸渍可实现吸附剂的循环再生,五次循环后吸附剂对Hg0的吸附效率保持在98%以上,汞以单质汞的形式得到回收. 本研究不仅为锌冶炼行低成本汞污染控制和汞资源化利用提供了基础,也为锌冶炼废弃物再利用提供支撑,促进锌冶炼行业的绿色生产.

     

    Abstract: The zinc smelting industry is a major source of atmospheric mercury emissions in China. It is crucial to develop a low-cost technology to reduce mercury pollution emissions for the green development of zinc smelting. Thus, based on the concept of “using waste to treat waste”, this study uses high-sulfur slag and secondary zinc oxide, which are produced in the zinc smelting process as raw materials, to prepare zinc sulfide adsorbent by high-temperature sulfurization in an inert atmosphere. The zinc sulfide adsorbents prepared under different roasting temperatures and time were characterized and analyzed by various analysis methods, including X-ray diffraction (XRD), Raman spectroscopy (Raman), scanning electron microscopy (SEM) and specific surface area analysis (BET). The effects of various reaction times and flue gas components on the mercury removal performance were studied. The experimental results reveal that the zinc sulfide adsorbent can be successfully prepared when the roasting temperature and holding time are more than 250 ℃ and 60 min, respectively. Under this condition, many mesoporous holes are formed. The prepared ZnS–250 ℃–90 min adsorbent has the best performance for Hg0 adsorption. Moreover, gaseous elemental mercury (Hg0) has an average adsorption efficiency above 98% at flue gas temperatures below 150 ℃, and it exhibits high resistance to O2, SO2, and H2O. When the Hg0 adsorption efficiency decreased to 50%, the Hg0 adsorption capacity of ZnS–250 ℃–90 min was 3.04 mg·g−1 in the simulated zinc smelting flue gas atmosphere, which is superior to conventional metal sulfides for Hg0 adsorption. Furthermore, the Hg0 adsorption on the surface of ZnS adsorbent is a chemical adsorption process, and the unsaturated short-chain sulfur on the surface of ZnS adsorbent is the critical active site, which can react with Hg0 to form stable HgS, thus realizing the high-efficiency purification of Hg0 from smelting flue gas. Furthermore, the spent ZnS adsorbent can be regenerated using thermal desorption and polysulfide impregnation. An excellent cycle performance for Hg0 capture is realized, and the Hg0 adsorption efficiency remains above 99% after five cycles. Simultaneously, the desorbed mercury can be recycled as elemental mercury by condensation during the regeneration process of ZnS adsorbent. Thus, this study not only provides a low-cost method for mercury pollution control and resource recovery from the zinc smelting industry but also supports the cyclic utilization of typical waste produced in the zinc smelting industry, promoting the green production of the zinc smelting industry.

     

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