PWR一回路注锌对316L不锈钢及钴基合金腐蚀和腐蚀产物释放的影响规律

Effects of zinc addition on the corrosion behavior of 316L stainless steel and Stellite 6 cobalt-based alloy in PWR primary water

  • 摘要: 在模拟压水堆一回路水化学环境中,对主管道316L不锈钢和Stellite 6钴基合金分别开展了0,10,40 μg·L–1三种Zn质量浓度的均匀腐蚀试验. 试验结束后,采用失重法计算两种材料的腐蚀速率和腐蚀产物释放速率,采用扫描电子显微镜(SEM)、透射电镜能谱仪(TEM-EDS)以及高分辨和傅里叶转变分析氧化膜表面形貌、截面形貌、厚度、元素分布以及双层氧化膜相结构. 结果表明,对于316L不锈钢,1000 h内10 μg·L–1 Zn的注入对腐蚀速率和释放速率影响不显著,增加Zn质量浓度至40 μg·L–1后,316L不锈钢的腐蚀速率、腐蚀产物释放速率和氧化膜厚度显著降低,其中氧化膜厚度由250 nm降低至95 nm. 对于具有双相结构的Stellite 6钴基合金,γ-Co基体和碳化物间存在电偶腐蚀效应,γ-Co基体和相界腐蚀更显著. 进一步延长腐蚀时间至3000 h,发现10 μg·L–1 Zn注入可以显著降低其腐蚀速率和腐蚀产物释放速率,当Zn质量浓度增加至40 μg·L–1时,钴基合金的腐蚀速率、腐蚀产物释放速和氧化膜厚度进一步降低. 微观分析表明,注锌对两种合金腐蚀抑制机理相似,注入的Zn离子会在金属表面形成含Zn的尖晶石结构,显著提高外层氧化膜的致密性,阻碍金属离子向外扩散及氧离子向内扩散,促进内层氧化膜/基体界面处保护性Cr2O3的形成,进而显著降低316L不锈钢和Stellite 6钴基合金的腐蚀速率、腐蚀产物释放速率和氧化膜厚度.

     

    Abstract: The effects of zinc addition on the general corrosion of 316L austenitic stainless steel and Stellite 6 cobalt-based alloy were studied in simulated pressurized water reactor primary water with 0, 10, and 40 μg·L–1 zinc additions. The corrosion rate and metal release rate of the two materials were determined by using the weight loss method. The surface and cross-sectional morphology, thickness, and element distribution of the oxide film were examined by scanning electron microscopy and transmission electron microscopy-energy dispersive spectroscopy (TEM-EDS). The crystallographic structures of the outer and inner oxides were identified by atomic-resolution TEM imaging with fast Fourier transform. The results reveal that the addition of 10 μg·L–1 Zn did not have a statistically significant effect on the corrosion rate and corrosion product release rate of 316L stainless steel within the initial 1000 h of exposure. Increasing the concentration of Zn to 40 μg·L–1 significantly reduced the corrosion rate, corrosion product release rate, and oxide film thickness of 316L stainless steel. Specifically, the oxide film thickness decreased from 250 to 95 nm. For the Stellite 6 cobalt-based alloy, composed of γ-Co matrix and Cr23C6 carbides, the galvanic corrosion effect between γ-Co matrix and Cr-rich carbides was observed under all zinc addition conditions. The oxide film thickness of Cr23C6 carbide in the Stellite 6 cobalt-based alloy was comparatively thinner than that of the γ-Co matrix, which is mainly ascribed to the preferential oxidation of the γ-Co matrix. Extensive interfacial oxidation was observed between γ-Co matrix and Cr23C6 carbide, which can be attributed to the occurrence of electrochemical galvanic corrosion between these two phases. The carbides have a higher nobility compared to the γ-Co matrix. The corrosion rate, corrosion product release rate, and oxide film thickness of Co-based alloy all decreased with increasing zinc concentrations. The average oxide film thickness of the preferentially oxidized γ-Co substrate decreased from 200 to 60 nm, and the average oxide film thickness of Cr23C6 carbide decreased from 100 to 40 nm. Microstructural analysis of the oxide film demonstrated that Zn2+ promotes the denser outer oxide film formation by forming a zinc-incorporated spinel, which retards the outward diffusion of metal ions and the inward diffusion of oxygen ions, reduces the oxygen partial pressure at the oxide/metal interface, and promotes the formation of a continuous protective Cr2O3 inner oxide film, thus significantly suppressing the corrosion and metal release of 316L austenitic stainless steel and Stellite 6 cobalt-based alloy in high-temperature water.

     

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