氯化钾活化转炉渣提升直接固碳性能的研究

Study on the enhancement of direct carbonation performance of basic oxygen furnace slag through potassium chloride activation

  • 摘要: 利用钢渣捕集并封存CO2是实现固废资源化和减少工业碳排放功能耦合的有效方法之一,同时能够消钢渣中的f-CaO,提高钢渣体积安定性。然而,由于钢渣结构致密,且其中CaO化学成分多以惰性硅酸盐形式存在,使其直接固碳性能较低。因此,本文以转炉渣为研究对象,采用KCl球磨改性提高其表面化学反应活性以强化其固碳性能,结合实验分析与理论计算系统性探讨了KCl球磨改性对转炉渣直接固碳性能的影响。实验结果表明KCl球磨使转炉渣颗粒表面出现Ca富集现象,降低CO2的扩散阻力。因此,适量KCl可提升转炉渣的CO2吸附量和碳转化率,并在3% KCl条件下达到最大值46.3 g·kg-1和12.5%。然而,过度KCl可能导致转炉渣颗粒孔隙结构塌陷或堵塞,并覆盖表面活性位点,从而降低了转炉渣固碳性能。此外,K附着于转炉渣颗粒表面使得固碳过程中K替换Ca并占据了Ca在CaCO3晶格中位置,提高了CaCO3晶格结构不稳定性,促进了CaCO3热分解。理论计算发现C2S表面上附着的K可提高CO2吸附稳定性,伴随较低的吸附能-0.795 eV,表明K强化了C2S的CO2捕集能力,进而提升了转炉渣的CO2吸收能力。综合实验与理论计算结果可知,KCl球磨改性不仅提高了转炉渣固碳性能,同时消除了转炉渣中f-CaO的存在,为转炉渣与碱金属固废资源化利用提供新思路。

     

    Abstract: Utilizing steel slag to capture and sequester CO2 is one of the effective methods to realize the coupling of solid waste resource utilization and carbon emission reduction. It can also neutralize f-CaO in the slag, enhancing the volumetric stability of the steel slag. However, due to the dense structure of the steel slag and the inert forms of CaO as silicates, its direct carbonation performance is negligible. Therefore, ball milling modification with potassium chloride (KCl) addition was employed on basic oxygen furnace (BOF) slag to enhance its surface chemical reactivity, and further improving its carbonation performance. In this paper, a systematic analysis of the effect of ball milling modification with KCl addition on the carbonation performance of BOF slag was conducted, combining experimental analysis with theoretical calculations. In experiments, the parameters of CO2 uptake and carbonation conversion were adopted to give a judge on the influence of ball milling with KCl through a fixed-bed reactor, XRD, SEM and TGA. In theoretical calculations, the first-principles computational approach based on the density functional theory (DFT) was applied to give a deep insight into the effect of K on CO2 adsorption from the microelectronic structure. Experimental results indicate that ball milling with KCl leads to Ca-enrichment on the surface of BOF slag particles, reducing the diffusion resistance of CO2. Furthermore, an appropriate amount of KCl may help to disperse BOF slag particles during the ball milling process, and form more micropores and mesopores, which are beneficial for the diffusion of CO2. From an electronic structure perspective, the adsorption of K may alter the charge distribution on the surface of BOF slag particles and create electronic structural defects, thereby providing more active sites to facilitate the reaction with CO2. Consequently, an appropriate amount of KCl can enhance the CO2 uptake and carbonation conversion of BOF slag, reaching a maximum of 46.3 g·kg-1 and 12.5% under 3% KCl condition. However, excessive KCl may lead to the collapse or blockage of the pore structure and cover the active sites on the surface, thereby reducing the carbonation performance of BOF slag. Additionally, the attachment of K ions to the surface of BOF slag particles results in the substitution doping of K ions for Ca ions in the CaCO3 lattice during the carbonation process, resulting in the localized formation of K2CO3. This can increase the instability of the CaCO3 lattice structure and promoting the thermal decomposition of CaCO3. Theoretical calculations found that the adsorbed K on the C2S (010) surface can enhance the stability of CO2 adsorption, accompanied by a relatively lower adsorption energy of -0.795 eV, indicating that the presence of K strengthens the CO2 capture capacity of C2S, thereby enhancing the carbonation performance of the BOF slag. Comprehensive experimental and theoretical calculations have shown that the ball milling modification with KCl can not only improves the carbon sequestration performance of BOF slag but also eliminates the presence of f-CaO in the slag, providing new insights for the resource utilization of BOF slag with alkali metal waste.

     

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