基于PFC2D的结构面粗糙度对分层充填体强度的影响分析

Influence of structural surface roughness on the strength of layered fill bodies based on PFC2D

  • 摘要: 井下充填体的分层结构将会导致整体充填体力学性能的降低,对矿山带来一定的安全问题. 为提高分层充填体层与层之间的胶结质量,本文借助3D打印技术制备了四种不同粗糙度结构面(R1、R2、R3、R4)的模具,通过单轴压缩实验和PFC2D数值模拟的方法,研究了在不同变量因素(料浆质量分数、灰砂比、充填间隔时间)条件下胶结面粗糙度对单轴抗压强度的影响,实现充填体的抗压强度与胶结面粗糙度关系表征. 结果表明:(1)当料浆质量分数、灰砂比、充填间隔时间为定值时,分层充填体的抗压强度随胶结面粗糙度的增大而增大;当胶结面粗糙度为一定值时,分层充填体抗压强度随料浆质量分数和灰砂比的提高而提高,随充填间隔时间的增加而降低;(2)通过引入分层充填体强度增强系数r,发现当胶结面粗糙度一定时,r值的变化规律与料浆质量分数、灰砂比整体趋于正相关,与浆料充填间隔时间呈负相关;(3)分层充填体破坏形式主要为整体贯穿张拉破坏形式,且破坏主要集中在分层结构面处;随着粗糙度的增加,充填体逐渐出现大量张拉破坏且有贯穿分层面的长裂纹. 这说明随着胶结面粗糙度的增加,分层胶结面的胶结质量更好,充填体的力学性能得到了更多的利用. 研究结果可为矿山分层充填提供了理论基础和科学依据.

     

    Abstract: The stratified structure of underground backfill can reduce the overall physical performance, potentially causing safety issues during mining operations. To improve the bonding quality between layers, four molds with different roughness levels (R1, R2, R3, and R4) are prepared using 3D printing technology. Uniaxial compression tests and PFC2D numerical simulations are performed on layers with varying roughness. The relationship between cemented surface roughness and backfill strength is examined by analyzing variables such as cemented surface roughness, mass fraction of slurry, cement-to-sand ratio, and filling interval time. The effect of cementation surface roughness on the uniaxial compressive strength and the strength variation trend are studied to establish the correlation between the compressive strength and cemented surface roughness of the backfill. The test results reveal the following. First, when mass fraction of slurry, cement-to-sand ratio, and filling interval time kept constant, the compressive strength of the backfill increases with surface roughness. When the bonding surface roughness reaches a certain value, the compressive strength of the backfill increases with the mass fraction of slurry and cement-to-sand ratio but decreases with an increase in the filling interval. Linear and quadratic polynomial fittings of strength versus roughness reveal a quadratic polynomial relationship between strength and roughness, indicating that this function effectively characterizes the correlation between the compressive strength and bonding surface roughness of the backfill. Second, by introducing the strength enhancement coefficient (r) of the backfill, it is found that when the cement surface roughness is constant, the value of r tends to be positively correlated with the mass fraction of slurry and cement-to-sand ratio and negatively correlated with the slurry filling interval time. This indicates that increasing the mass fraction of slurry and cement-to-sand ratio can effectively enhance the positive effect of roughness on strength, whereas an increase in the filling interval time has the opposite effect. Third, when the cemented surface is rough and horizontal, the damage to the backfill is mainly concentrated along the stratified surface, and it appears in the form of penetrating tension and upper crushing failures in the vertical direction. The backfill at the lower part of the stratified plane remains mostly intact. As the cemented surface roughness increases, the failure gradually becomes more uniform across the backfill specimens, mainly in the form of overall penetrating tension failure. Discrete element simulations using PFC2D demonstrate that the internal microscopic crack evolution and distribution in the four numerical models with different cemented surface roughness agree with the failure morphology of the backfill observed in laboratory tests. The cracks form as large macroscopic fractures in the vertical direction, indicating that as the interface roughness increases, the quality of the bonding surface improves, leading to more efficient usage of the overall mechanical properties of the specimens. The findings of this study provide a theoretical and scientific basis for mine slicing and filling.

     

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