深井超深井钻井液降温技术研究进展及展望

Research progress and prospect of cooling technology for drilling fluid in deep and ultra-deep wells

  • 摘要: 随着国内外各大油田对深井超深井的布局和开发,井底高温问题越发突出,这对钻井液提出了严峻挑战,为了保障钻井液在高温下的稳定性和可靠性,国内外学者通过研选一系列钻井液降温方法(自然冷却、强制冷却、选用低导热钻具等)来调控钻井液温度,以实现钻井液在高温下的耐受性. 本文简要概述了深井超深井井下高温对钻井液及井下钻具的影响,明确了钻井液与地层间的传热机制,并从地面及井下钻具控温、优化钻井液参数控温和钻井液降温材料控温三个方面系统阐述了国内外深井超深井钻井液降温技术现状,分析了目前钻井液降温技术存在的问题,并展望了钻井液降温技术未来应朝着低成本、高效能、智能化方向发展,以实现对钻井液温度的精准控制,为深井超深井安全、快速、经济钻进提供强有力支撑.

     

    Abstract: Rapid advancement and widespread deployment of deep and ultra-deep wells in major oilfields, both domestically and internationally, have highlighted the challenges of elevated downhole temperatures in modern drilling operations. These extreme thermal conditions considerably threaten the stability, functionality, and reliability of drilling fluids that are essential to successful drilling. High downhole temperatures alter the chemical and physical properties of the drilling fluids, compromising their performance in maintaining wellbore stability, transporting cuttings, and lubricating the drill string. Addressing these challenges has become a key focus in petroleum engineering. Researchers globally are actively developing and refining various cooling technologies to regulate drilling fluid temperatures. These technologies include natural cooling, forced cooling, and the use of low-thermal-conductivity drilling tools, all aimed at enhancing the thermal resistance of drilling fluids under high-temperature conditions. This study presents a analysis of the impact of elevated downhole temperatures on both drilling fluids and drilling tools employed in deep and ultra-deep wells. This paper examines the detrimental effects of extreme temperatures on the chemical and rheological properties of drilling fluids, such as viscosity and density, which undermines their efficiency in critical functions. Concurrently, high temperatures exacerbate the wear and failure of drilling tools, adversely affecting the efficiency, safety, and cost-effectiveness of drilling operations. In addition, this study explores the heat transfer mechanisms between drilling fluids and geological formations, shedding light on the dynamic interactions that influence thermal behaviors within the wellbore environment. Such insights are essential for the development and implementation of effective thermal management strategies in drilling. Furthermore, this study provides a systematic review of current domestic and international research on drilling fluid cooling technologies, categorizing them into three primary strategies. The first strategy involves regulating the temperature of drilling tools at the surface and downhole through the integration of advanced cooling systems and thermal optimization of drilling equipment. The second strategy focuses on enhancing the composition and thermal properties of drilling fluids, such as density and thermal conductivity, to improve their performance in high-temperature environments. The third strategy emphasizes the development and application of innovative cooling materials and technologies to increase heat dissipation efficiency in drilling fluids. Despite these advancements, significant challenges remain. Current cooling technologies are often hindered by high costs, limited efficiency, and difficulties in adapting to the complex and dynamic conditions of deep and ultra-deep wells. This study highlights these limitations and emphasizes the pressing need for innovative, cost-effective, and adaptable solutions to address these challenges. Future advancements in drilling fluid cooling technologies should focus on developing low-cost, high-efficiency, and intelligent thermal management systems. These systems must enable precise temperature regulation and adapt seamlessly to diverse operational conditions, providing robust support for the safe, efficient, and economical drilling of deep and ultra-deep wells. By aligning with the industry’s growing demand for sustainable, intelligent, and technologically advanced solutions, these innovations have the potential to considerably enhance the performance of drilling fluids in high-temperature and ultra-high-temperature environments while fostering advancements in related industries.

     

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