沉积煤尘卷扬诱发燃爆过程实验研究

Experimental study on the combustion and explosion process induced by entrainment of deposited coal dust

  • 摘要: 电厂制粉系统运行期间温度较高,沉积在设备表面的煤尘易出现热失控,在卷扬作用下甚至会诱发燃爆事故。为揭示煤尘在气流卷扬作用下诱发粉尘云燃爆过程,本研究搭建了煤尘燃爆实验装置,对煤尘自燃过程和特征参数、煤尘颗粒卷扬燃爆临界条件、燃爆行为特征及机制进行了研究。结果表明:热传导和氧化放热控制煤尘层高温点迁移,高温点经历由热表面向上再向下移动的过程;随堆积厚度的增加,最高温度、燃烧蔓延和衰减阶段时间增加, 8 mm、10 mm厚度对应最高温度为538 ℃、510 ℃,燃烧蔓延阶段时间为810 s、1520 s。煤尘卷扬燃爆过程可分为颗粒分散、喷射传播、燃爆蔓延、熄灭四个阶段,离散火焰形成并引燃可燃气体形成连续性火焰是喷射传播阶段的重要特征。卷扬后可诱发燃爆的煤尘层中心温度范围为280 ℃~420 ℃;随着中心温度的增加,火焰传播速度先增加后减小,燃爆固体残余物粒径减小、表面平滑度降低。沉积煤尘燃爆是由固定炭非均相燃烧和CO、H2等挥发分均相燃烧共同作用导致,这种耦合作用也造成燃烧不完全、二次引燃和多点火源等现象。本研究对工业制粉系统的自燃诱发爆炸灾害防治提供了理论依据。

     

    Abstract: During the operation of the pulverizing system in power plants, the temperature is relatively high, and coal dust deposited on the surface of equipment is prone to thermal runaway. Under the effect of aerodynamic lifting, this can even trigger explosion accidents. To reveal the process of coal dust cloud explosion induced by airflow lifting, this study established an experimental setup for coal dust explosion. The research focused on the spontaneous combustion process and characteristic parameters of coal dust, the critical conditions for coal dust particle lifting and explosion, and the characteristics and mechanisms of explosion behavior. The results show that heat conduction and exothermic oxidation control the migration of high-temperature points in the coal dust layer. Before thermal runaway, the temperature rise is primarily governed by heat conduction from the hot surface. After the onset of thermal runaway, exothermic oxidation reactions dominate. The high-temperature point undergoes a process of moving upward from the hot surface and then downward again. With increasing accumulation thickness, the maximum temperature, and the durations of the combustion spread and decay phases increase. For thicknesses of 8 mm and 10 mm, the corresponding maximum temperatures were 538°C and 510°C, and the combustion spread durations were 810 s and 1520 s, respectively. The coal dust explosion process under lifting can be divided into four stages: particle dispersion, jet propagation, explosion spread, and extinction. A key feature of the jet propagation stage is the formation of discrete flames, which ignite combustible gases to create continuous flames. The central temperature range of the coal dust layer that can induce explosions after lifting is 280°C to 420°C. When the central temperature is lower, the heat of the coal dust particles is insufficient to ignite volatile gases and form discrete flames. When the central temperature is too high, the number of unburned particles decreases, preventing the supply of sufficient active material. As a result, with increasing central temperature, the flame propagation speed first increases and then decreases, with a maximum flame speed of 4.76 m/s during the explosion. After the explosion, the concentration of CO gas increases sharply, the particle size of the solid residues decreases, and the surface roughness is reduced. The higher the degree of spontaneous combustion in the coal dust, the more complete the combustion after dispersion. The explosion of deposited coal dust is caused by the combined effects of heterogeneous combustion of fixed carbon and homogeneous combustion of volatile gases such as CO and H?. Ignited particles ignite surrounding CO and H? combustible gases, leading to further homogeneous combustion, which triggers the pyrolysis, volatilization, and combustion of unburned coal dust cloud particles. This coupling effect also results in incomplete combustion, secondary ignitions, and multiple ignition sources. This study provides a theoretical basis for the prevention and control of spontaneous combustion-induced explosion hazards in industrial pulverizing systems.

     

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