面向钢铁企业智能制造的卷材切割优化算法

Coil cutting optimization algorithm for intelligent manufacturing in steel enterprises

  • 摘要: 中国钢铁企业面临技术创新、产品竞争力和绿色低碳发展等挑战,智能制造成为推动企业转型升级的关键。通过对钢铁企业智能制造概念、内涵、体系架构进行深入分析,聚焦智能制造全流程优化这一特征,从钢铁企业订单加工的关键工序入手,提出一种卷材切割算法对下料方案进行优化,可规定切割卷材宽度范围,并同时考虑板料及卷料订单的需求进行排样,以最小化切割损耗为目标,提高钢铁企业卷材加工的利用率、连贯性和灵活性。通过随机仿真实验和文献实验算例验证了算法的有效性,随机实验结果显示优化后的下料利用率均在97%以上,显著优于传统人工计算方法,大幅缩短了排样时间,同时在文献算例上的实验结果也高于对比算法且切割操作成本更低。借助应用卷材切割智能优化,有助于推动整个钢铁行业的技术进步和产业升级。

     

    Abstract: Chinese steel companies face challenges such as technological innovation, product competitiveness, and green and low-carbon development. Intelligent manufacturing has become the key to promoting corporate transformation and upgrading. Through an in-depth analysis of the concept, connotation, and system architecture of intelligent manufacturing in steel enterprises, focusing on the optimization of the entire process of intelligent manufacturing, starting from the key processes of order processing in steel enterprises, a coil cutting algorithm is proposed to optimize the blanking plan. The width range of the cutting coil can be specified, and the needs of sheet and coil orders can be considered for layout, with the goal of minimizing cutting loss and improving the utilization rate, consistency and flexibility of coil processing in steel enterprises. The effectiveness of the algorithm was verified through random simulation experiments and literature experimental examples. The random experiment results showed that the optimized blanking utilization rate was above 97%, which was significantly better than the traditional manual calculation method and greatly shortened the layout time. At the same time The experimental results on literature examples are also higher than those of the comparative algorithms and the cutting operation cost is lower. With the application of intelligent optimization of coil cutting, it will help promote technological progress and industrial upgrading of the entire steel industry.

     

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