定向拉张爆破可视化试验研究及工程应用

Visual experimental research and engineering application of directional tension blasting

  • 摘要: 钻爆法在岩体开挖领域得到了广泛应用,定向断裂控制爆破是其中的重要应用方向之一. 为此,针对岩石材料抗拉强度远低于其抗压强度的力学特性,提出一种爆破后仅在孔壁预设方向产生一个近似二维单裂面的控制爆破技术—定向拉张爆破(Directional tensile blasting, DTB). 分析了DTB技术定向致裂原理,采用自主研制的试验系统开展了DTB可视化试验,并在煤矿现场进行了DTB定向切顶试验. 研究结果表明:(1)DTB技术通过非炸药含能材料(膨胀剂)瞬间反应在孔内产生高温高压气体对介质产生膨胀致裂效果,并通过拉张爆破装置控制裂缝起裂及扩展方向;(2)DTB技术通过拉张爆破装置的调控作用使得孔壁在预裂方向产生集中拉应力,从而通过拉张作用在试件预裂方向产生I型裂缝,形成定向、单一裂面;(3)在复合顶板巷道100 m试验段范围内,采用DTB技术切顶后孔内平均裂缝率达到92%,取得了理想的定向断裂效果,有效降低了巷道应力水平,缓解巷道变形情况. 研究结果有助于揭示DTB技术定向拉张致裂机理,促进DTB技术在定向破岩领域的应用.

     

    Abstract: Drilling and blasting methods, such as in mining, tunnel construction, and hydropower, have been widely used in the field of rock excavation because of their efficiency, ubiquity, and cost-effectiveness. However, because of the immense power of explosions, excavating rock masses through blasting often results in destructive effects. For example, in a tunnel (roadway) excavation, the blasting of peripheral holes can cause serious overbreak/underbreak of the contour surface, resulting in a large excavation damage area, which affects the stability of the tunnel (roadway). In the self-formed roadway without coal pillars, if the roof-cutting line is not properly controlled, a large area of crack propagation will occur in the roadway roof, which directly affects the stability of the "short wall beam," causing large deformation and even collapse of the roadway. Therefore, the accurate control of the direction of blasting crack propagation and the directional fracture of the rock mass have become key issues in the field. Considering that the tensile strength of a rock mass is much lower than its compressive strength, a blasting technique called directional tensile blasting (DTB) is proposed, which produces an approximately two-dimensional single crack surface in the predetermined direction of the hole wall after blasting, eliminating the damage of the reserved rock mass caused by conventional blasting. However, the mechanism of directional fracturing caused by DTB remains unclear. Therefore, this study conducted theoretical analysis and indoor experiments to explore the directional fracturing mechanism of DTB. The directional fracturing principle of DTB was analyzed, visualization experiments on the expansion of DTB cracks were conducted using a self-developed experimental system, and a directional roof-cutting test using DTB technology was conducted in an actual coal mine. The research results show that DTB generates high-temperature and high-pressure gas in the hole through the instantaneous reaction of the expander, which causes an instantaneous expansion and cracking effect on the medium while controlling the direction and number of cracks initiated and propagated through a tensile blasting device. DTB generated concentrated tensile stress on the hole wall in the presplitting direction by controlling the tensile blasting device, resulting in mode I cracks through tensile fracturing, transforming the random and partitioned rupture of conventional blasting into a directional and single rupture. Compared with conventional blasting, DTB has a longer reaction time after initiation of approximately 200 ms, while conventional blasting has less than 0.2 ms, a difference of 1000 times. This indicates that DTB technology has a much smaller loading rate than conventional explosive blasting, resulting in a much smaller strain rate in the specimen than conventional explosives. Therefore, DTB technology eliminates the blasting crushed zone and makes it easier to achieve the desired directional fracture effect. DTB can achieve the ideal directional fracture effect under the conditions of a composite roof. The observation results of 10 roof-cutting holes within a 100 m test section on site show that the average crack rate inside the holes can reach over 90%. Therefore, DTB technology is expected to replace explosives and become a new type of directional pressure-relief technology for mine roadways. The research results contribute to revealing the mechanism of DTB and promote the application of DTB technology in the field of directional rock breaking.

     

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