CTAB对Pb-Ag阳极MnO2镀膜电化学性能的影响

Effect of CTAB on the electrochemical performance of MnO2 coatings deposited on Pb-Ag anodes

  • 摘要: 工业锌电积通常采用Pb–Ag合金(0.5%~1.0% Ag(质量分数))作为阳极材料,然而其催化析氧活性低,导致阳极析氧反应过电位高、电极表面Pb电化学腐蚀、能耗增加. 本文以十六烷基三甲基溴化铵 (CTAB) 为添加剂,通过干预Pb–Ag阳极表面MnO2的电结晶过程,诱导生成具有良好耐蚀性和析氧活性的MnO2膜层. 研究表明,锌电积体系中适量CTAB的引入可加速Mn2+ → Mn3+中间体的氧化,促进MnO2的电结晶生长并均匀包覆在Pb–Ag基体上,有效提升电极的催化析氧活性和耐腐蚀性能. 在模拟长周期工业锌电积过程中,1 g·L−1 CTAB辅助镀膜下制得的Pb–Ag/MnO2阳极 (PAM-C1) 较之工业镀膜条件下制备的MnO2镀膜阳极 (IPAM),具有更优的析氧和耐蚀性能:500 A·m−2下,PAM-C1阳极的析氧电位 (2.09 V (vs RHE)) 较IPAM (2.14 V (vs RHE)) 低50 mV,且性能稳定;经15天电解,相较IPAM阳极,基于PAM-C1阳极的电锌体系中溶铅量由0.7 mg·L−1降低为0.6 mg·L−1.

     

    Abstract: In industrial zinc electrowinning processes, Pb–Ag alloys (typically containing 0.5%~1.0% Ag (mass fraction)) have been widely adopted as inert anodes due to their mechanical durability and cost-effectiveness. However, these anodes exhibit intrinsic limitations in strongly acidic sulfate electrolytes. The low catalytic activity of Pb–Ag alloys toward the oxygen evolution reaction (OER) leads to elevated anode potential and increased energy consumption during zinc production. This high overpotential not only raises power costs but also accelerates the electrochemical corrosion of the Pb–Ag anode. Specifically, lead on the surface undergoes oxidation, resulting in Pb dissolution into the electrolyte. These dissolved lead ions subsequently co-deposit on the cathode, contaminating the zinc product and reducing its purity. Furthermore, the uneven OER activity induces localized current density hotspots, exacerbating structural degradation and shortening anode service life. To address these issues, pre-coating Pb–Ag anodes with MnO2 has emerged as a promising solution. MnO2 coatings effectively enhance the corrosion resistance of Pb–Ag anodes and inhibit surface lead oxidation and dissolution. At the same time, the MnO2 film serves as an excellent catalytic layer, significantly improving the oxygen evolution performance of the electrode. However, the MnO2 film prepared via traditional coating processes often suffer from a loose structure, poor adhesion, and limited protective effects on the Pb–Ag substrate. In the electrodeposition process, additives play a crucial role in optimizing deposit quality, adhesion, and performance while ensuring efficient and consistent electroplating results. Inspired by this, the incorporation of additives is anticipated to improve MnO2 film quality on Pb–Ag anodes. In this study, cetyltrimethyl ammonium bromide (CTAB) was used as an additive to induce the formation of MnO2 films with enhanced corrosion resistance and OER activity by modulating the electrocrystallization process on the Pb-Ag surface. The results demonstrate that introducing appropriate amounts of CTAB into the zinc electrodeposition system accelerates the oxidation of Mn2+ to Mn3+ intermediates, promotes uniform electrocrystallization of MnO2 on the substrate, and significantly enhances both catalytic activity and corrosion resistance of the electrode. Comparative tests between CTAB-modified anodes (PAM-C) and conventionally coated MnO2 anodes (IPAM) revealed substantial performance improvements. During long-term simulated zinc electrowinning, the CTAB-assisted Pb-Ag/MnO2 anode prepared with 1 g·L−1 (PAM-C1) showed superior OER performance and corrosion resistance compared to IPAM. At 500 A·m−2, the oxygen evolution potential of PAM-C1 (2.09 V (vs RHE)) was 50 mV lower than that of IPAM (2.14 V (vs RHE)), while maintaining stable performance. After 15 days of electrolysis, the lead concentration in the PAM-C1-based system decreased from 0.70 mg·L−1 to 0.61 mg·L−1 compared to the IPAM system. The enhanced performance of the PAM-C1 anode could contribute to more efficient and environmentally friendly zinc production. This work presents a promising approach to reducing energy consumption and improving product quality through additive-regulated MnO2 coating of Pb–Ag anodes, offering valuable insights for the sustainable development of the zinc electrowinning industry.

     

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