低温形变热处理对高强度螺栓钢氢致延迟断裂行为的影响

Effect of low-temperature ausforming on hydrogen-induced delayed fracture of high-strength bolt steel

  • 摘要: 为了探索基于组织调控来进一步改善高强度螺栓钢的耐延迟断裂性能,针对一种V+Nb微合金化Cr–Ni–Mo高强度螺栓钢进行了低温形变热处理(低温控制锻造,直接水淬)+450 ℃中温回火处理,采用电化学预充氢慢应变速率拉伸实验等研究了其氢致延迟断裂行为,并与常规锻造样进行了对比. 结果表明,实验钢低温控锻后获得了沿锻造方向晶粒明显伸长的细小条带状组织,晶粒细化了~53%,有~7.7%(体积分数)块状铁素体沿原奥氏体晶界形成,且晶界较为曲折,抑制了晶界粗大薄膜状渗碳体的析出. 与常规锻造样相比,低温控锻样的光滑强度和缺口强度明显提高,并呈现出优异的耐延迟断裂性能,以缺口抗拉强度表征的延迟断裂抗力和以相对缺口抗拉强度损失率表征的氢脆敏感性指数分别提高了62.1%和降低了27.6%,延迟断裂机制从常规锻造样的脆性沿晶断裂转变为低温控锻样的穿晶准解理断裂,且后者的脆性区面积占比明显降低. 具有细小晶粒的条带状组织、沿原奥氏体晶界析出的铁素体及晶界渗碳体特征的改变是低温控锻样较常规锻造样具有优异耐延迟断裂性能的主要原因.

     

    Abstract: High-strength bolts are widely used in construction machinery, steel structures, bridges, automobiles, and other industrial sectors owing to their high load-bearing capacity and connection efficiency. With the advancement of modern industry, there is a growing demand to further enhance the strength of high-strength bolt steel without significantly compromising its resistance to hydrogen embrittlement or hydrogen-induced delayed fracture (HIDF). To investigate the potential of microstructural control in improving the HIDF resistance of high-strength bolt steel, a V+Nb-microalloyed Cr–Ni–Mo high-strength bolt steel was subjected to low-temperature ausforming (i.e., controlled forging starting at ~950 ℃ and finishing at ~625 ℃), followed by direct water quenching and tempering at 450 ℃ for 2 h. The HIDF behavior was evaluated using slow strain rate tensile (SSRT) tests on pre-electrochemically hydrogen-charged notched round bar tensile specimens, along with hydrogen thermal analysis. The microstructural features were examined and their influence on HIDF was discussed. For comparison, the same steel was also processed by conventional forging (starting at ~1170 ℃ and finishing above 900 ℃, followed by air cooling), quenching, and tempering (austenitized at 945 ℃, oil-quenched, and tempered at 450 ℃ for 2 h, air-cooled). The results show that low-temperature-controlled forging produced a fine-banded microstructure with pronounced grain elongation along the forging direction and a grain size reduction of ~53%. The prior austenite grain boundaries were serrated and lacked coarse cementite film precipitation, while ~7.7% polygonal ferrite formed along these boundaries. Both the smooth and notched tensile strengths of the low-temperature-controlled forged samples increased by approximately 5.6% and 9.1%, respectively, compared to those of the conventionally forged samples. Notably, despite the increase in strength, the low-temperature ausformed sample exhibited excellent HIDF resistance. The notch tensile strength (indicating HIDF resistance) increased by 62.1%, and the hydrogen embrittlement sensitivity index (measured by the relative notch tensile strength loss rate) decreased by 27.6% after low-temperature-controlled forging. The fracture mechanism transitioned from brittle intergranular fracture along prior austenite grain boundaries (in conventionally forged samples) to transgranular quasi-cleavage fracture in low-temperature ausformed samples. The brittle zone area on the fracture surface was significantly reduced, from ~38% in the former to ~20% in the latter, despite nearly identical diffusible hydrogen content. The enhanced HIDF resistance is mainly attributed to the fine banded structure, formation of polygonal ferrite, and changes in cementite morphology along the prior austenite grain boundaries. Therefore, tailoring the microstructure and grain boundary characteristics through low-temperature deformation is an effective strategy to further improve the HIDF resistance of high-strength bolt steels.

     

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