钛微合金钢连续冷却过程中纳米碳化物的析出控制

Control of nano-sized carbide precipitation during continuous cooling in titanium microalloyed steels

  • 摘要: 本文采用Gleeble-3800热模拟实验机、透射电子显微镜和显微硬度计等研究了钛微合金钢不同冷却工艺下的相变、析出和力学性能. 结果表明:实验钢在900 ℃变形后,随着冷却速率升高,室温组织的显微硬度总体呈上升趋势,但缓慢冷却的γ→α相变有助于纳米碳化物析出,并因其沉淀强化作用在0.5 ℃·s−1的冷速下出现硬度峰值,为260±9.9 HV. 随后采用两阶段控制冷却工艺,以20 ℃·s−1快冷到相变开始温度635 ℃后,在0.1 ℃·s−1冷速下显微硬度最高,为275±11.3 HV,析出粒子平均尺寸2.55 nm;产生的析出强化效应为293.4 MPa,分段温度为700 ℃,硬度峰值260.6±8.1 HV出现在0.5 ℃·s−1,粒子平均尺寸为6.73 nm;而600 ℃的分段温度则抑制了铁素体相变,贝氏体组织的硬度普遍更低. 采用中厚板工艺生产钛微合金化高强钢,为充分促进纳米碳化物析出,发挥其沉淀强化效果,应控制层流冷却的终冷温度接近于相变开始温度,随后采用堆垛、缓冷坑、热蒸汽冷却等降低冷速的工艺措施. 如层流冷却后采用空冷,纳米碳化物仍可发挥一定沉淀强化效果,但应该设定较高的终冷温度(如700 ℃).

     

    Abstract: Previous research on nano-sized carbides in Ti-microalloyed high-strength steels primarily focused on isothermal processes, specifically simulating the coiling process after laminar cooling of hot-rolled strips. This study investigated the phase transformation, precipitation behavior, and mechanical properties of titanium microalloyed steel under different cooling processes. A Gleeble-3800 thermal simulator, transmission electron microscopy (TEM), and microhardness testing were used for this analysis. To obtain more accurate performance data, the hardness value of a single sample was obtained from the average of fifty uniformly selected measurements. Each measurement ensures that the indentation is located within the matrix grain to avoid the influence of grain boundary stress on the data. Additionally, five typical bright field images, including over 100 precipitated particles, were selected for each sample. The size distribution of the precipitated phases was measured using Gatan Digital Micrograph (DM) software, while their crystal structure was analyzed using high-resolution transmission electron microscopy (HRTEM). The data obtained from these measurements are presented as average hardness ± standard deviation, where the standard deviation reflects the degree of non-uniformity in the hardness distribution. The results indicate that after deformation at 900 ℃, the microhardness of the room-temperature microstructure generally increases with higher cooling rates. However, slow cooling facilitates γ→α phase transformation, which promotes the precipitation of nano-sized carbides. A hardness peak of 260 ± 9.9 HV was observed at a cooling rate of 0.5 ℃·s−1, attributed to precipitation strengthening. A two-stage controlled cooling process is subsequently employed: rapid cooling at 20 °C/s to the phase transformation start temperature of 635 °C, followed by slow cooling at 0.1 ℃·s−1. The resulting microstructure is mainly composed of quasi-polygonal ferrite, with an average particle size of 2.55nm and a microhardness of 275.5 ± 11.3 HV. The precipitation strengthening effect produced is 293.4 MPa. When the partitioning temperature is set at 700 ℃, a ferrite structure is obtained at a cooling rate between 0.1–0.5 ℃·s−1, with a peak hardness of 260.6 ± 8.1 HV observed at 0.5 ℃·s−1. The average size of precipitated particles was 6.73 nm. In contrast, a partitioning temperature of 600 ℃ suppresses ferrite transformation, leading to lower overall hardness in the room-temperature microstructure. For the production of titanium microalloyed high-strength steel using medium-thick plate processes, and to fully promote the precipitation of nano-sized carbides and maximize their strengthening effect, the finish cooling temperature during laminar cooling should be controlled close to the phase transformation start temperature. Subsequent cooling rate reduction measures, such as stacking, slow cooling pits, or steam cooling, are also recommended. If air cooling is applied after laminar cooling, nano-sized carbides can still contribute to precipitation strengthening; however, a higher finish cooling temperature (e.g., 700 ℃) should be maintained. The results demonstrated that the coordination between the final cooling temperature during laminar cooling and the subsequent cooling rate is a critical process parameter for controlling the precipitation of nano-scale carbides in medium-thick plate production. These findings provide a theoretical basis for expanding the application of Ti-microalloyed high-strength steels in the production of medium-thick plates and even construction rebars.

     

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