改性钢渣超细粉/石木塑复合材料的性能及补强–阻燃机理

Performance and mechanisms of reinforcement and flame retardancy in modified steel slag ultrafine powder/wood–plastic composites

  • 摘要: 为实现冶金固废钢渣的高值化利用并提升石木塑复合材料的综合性能,利用自制钢渣助磨剂与钢渣复合进行超细立磨,并采用硅烷偶联剂对其进行改性,制得改性钢渣超细粉(MSSP),部分替代滑石粉用于制备改性钢渣超细粉/石木塑复合材料(MSSP/WPCs). 研究MSSP对石木塑复合材料力学、阻燃性能的影响及其机理. 研究结果表明:当MSSP替代50%的滑石粉时,石木塑复合材料获得了最佳的力学性能和阻燃效果,与纯滑石粉/石木塑复合材料相比,其拉伸强度、弯曲强度和冲击强度分别提高55.5%、36.3%和76.7%;MSSP/WPCs展现出显著的阻燃性能,其水平燃烧速度、垂直燃烧余焰时间和余灼时间明显降低,氧指数达到了22.6%,同时其熔融焓与结晶焓均最高,分别为48.32 J·g–1与45.91 J·g–1,形成了更为完善的晶体结构. 通过硅烷偶联剂改性,有效改善了MSSP与石木塑有机界面的相容性. MSSP均匀分布并接枝到聚乙烯和木粉分子链上,增强了与基体的相互作用,MSSP含有的高硬度、高熔点物质促进了石木塑体系内部的应力传递,增强了石木塑复合材料的力学性能;燃烧过程中,MSSP与聚乙烯、木粉等的残留物迅速凝聚形成致密稳定的保护炭层,进一步增强了材料的阻燃性能,实现了补强–阻燃的双重效果. 本研究为钢渣高值化利用开辟了新途径,为推动资源循环利用和可持续发展做出贡献.

     

    Abstract: This study explores the high-value utilization of steel slag, a metallurgical solid waste, to improve the overall performance of wood–plastic composites (WPCs). Steel slag derived from carbon steel smelting was processed into steel slag ultrafine powder using a vertical milling process with a custom grinding aid. The powder was subsequently modified with a silane coupling agent to obtain 800-mesh modified steel slag ultrafine powder (MSSP). The prepared MSSP was used to partially substitute talc powder in WPC formulations produced by melt blending, cold pressing, and hot pressing. The effects of MSSP on the mechanical properties and flame retardancy of the composites were systematically investigated using Fourier-transform infrared spectroscopy, thermogravimetric analysis, X-ray diffraction, differential scanning calorimetry, and scanning electron microscopy. At an MSSP-to-talc weight ratio of 1∶1, the compatibility between components was optimized, yielding strong interfacial interactions between the wood powder and polyethylene and the formation of a polyethylene-encapsulated talc powder structure. This maximized the mechanical properties and flame retardancy of the WPCs. Compared with a pure talc/WPC formulation (MSSP/talc = 0∶1), the tensile, flexural, and impact strengths increased by 55.5%, 36.3%, and 76.7%, respectively. However, increasing the MSSP content further (MSSP/talc > 1∶1) led to particle agglomeration, resulting in an uneven internal stress distribution and reduced mechanical properties. The 1∶1 MSSP/talc WPC exhibited remarkable flame retardancy, with a significantly lower horizontal burning rate, shorter vertical afterflame and afterglow times, and an oxygen index of 22.6%. The enthalpies of melting and crystallization (48.32 and 45.91 J·g−1, respectively) were higher than those of other formulations, indicating improved thermal stability. Mechanistic analysis revealed that the steel slag, which formed during high-temperature smelting, comprised crystalline silicate minerals and glassy phases, contributing to multi-scale reinforcement with a stable skeletal structure within the composite. Meanwhile, the laminated structure of the talc powder enhanced the thermal stability of the matrix. Surface modification with the silane coupling agent improved the interfacial compatibility between MSSP and the polymer matrix. MSSP was uniformly distributed and chemically grafted onto the polymer and wood powder molecular chains, thereby strengthening its interfacial interactions with the matrix. The high hardness and melting point of the mineral phases in MSSP promoted efficient stress transfer, leading to excellent mechanical properties. During combustion, the polyethylene and wood powder residues rapidly coalesced to form a dense and stable char layer that protected the underlying composite, thereby reducing the flammability. Thus, MSSP imparts a dual-functional mechanical reinforcement/flame retardancy effect. This study provides a new strategy for the high-value utilization of steel slag and supports resource recycling and sustainable development.

     

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