高温高压复杂水相环境下缓蚀剂的作用特性及机理

Action characteristics and mechanism of corrosion inhibitors in high temperature and high-pressure complex aqueous environment

  • 摘要: 金属材料在高温高压复杂水相环境中的腐蚀问题是制约能源、化工及环保领域先进技术装备发展的关键. 在高温高压复杂水相环境中,材料的腐蚀风险进一步加大. 为有效应对该问题,缓蚀剂作为重要的腐蚀防护技术之一,在高温高压复杂水相环境中的应用研究逐渐成为焦点. 本文综述了目前无机缓蚀剂和有机缓蚀剂在高温高压乃至亚/超临界水环境中的应用现状,重点探讨了常见缓蚀剂(如亚硝酸盐、磷酸盐、咪唑啉类、季铵盐类、有机胺类等)的作用特性与缓蚀机理,特别是其在高温、高压及各种腐蚀性介质作用下的缓蚀剂稳定性与缓蚀率. 本文总结了各类缓蚀剂的缓蚀机理并分析了其在高温高压水相环境中应用的可行性,指出缓蚀剂的稳定性与环境适应性是影响其性能的关键因素. 尽管已有研究揭示了各类缓蚀剂在常温常压条件下的良好性能,但在高温高压复杂水相环境中,现有的研究对缓蚀剂的高温稳定性及优化使用仍显不足. 本文可为恶劣工况下的缓蚀剂选型与优化提供参考,未来应深入探索高温高压水相环境下缓蚀剂的长期稳定性与环境友好性,进一步推动新型缓蚀剂的研发与应用.

     

    Abstract: In the energy, chemical, and environmental sectors, advancements in high-temperature, high-pressure, and energy-efficient technologies have heightened the issue of metal corrosion in complex aqueous environments. This has become a key bottleneck restricting the technological innovation and safe operation of industrial equipment. In complex high-temperature and high-pressure aqueous environments, the presence of dissolved oxygen, corrosive gases (CO2 and H2S), and various corrosive ions (Cl and SO42–) synergistically enhance the corrosion rate of metal materials—often by several to dozens of times compared to ambient conditions (room temperature and normal pressure)—posing a serious threat to the service life and operational safety of energy and chemical equipment. In many corrosion protection technologies, corrosion inhibitors are efficient and economical means of corrosion protection, and their application in high-temperature and high-pressure complex aqueous environments has become a cutting-edge hotspot in the field of material corrosion protection. This paper presents a systematic review of inorganic and organic corrosion inhibitors used in high-temperature, high-pressure, and even sub/supercritical aqueous environments. Nitrites, despite their insufficient high-temperature stability, still have application prospects. Phosphates can be used in supercritical aqueous environments, but excessive dosages can easily cause corrosion of molten salts. Imidazolines have excellent high-temperature performance and can be used in extreme environments. Quaternary ammonium compounds have numerous derivatives and can be used in complex high-temperature and high-pressure aqueous environments. Furthermore, film-forming amine compounds have good film-forming properties even under supercritical water conditions. Through an in-depth analysis of various types of corrosion inhibitors in different corrosive media and their corrosion inhibition mechanisms, it was concluded that key factors determining corrosion inhibition performance include the molecular structural stability of the corrosion inhibitor, its adsorption capacity on the metal surface, and its tolerance to the surrounding environmental conditions. Although many studies have confirmed that most corrosion inhibitors exhibit high rates of corrosion inhibition under ambient conditions, their performance in complex high-temperature and high-pressure aqueous environments remains insufficiently explored. Due to limitations in high-temperature online monitoring technology, research on current corrosion inhibitors under such extreme conditions is still limited. Moreover, existing corrosion inhibitors often suffer from poor stability, short-lived effectiveness, and other performance issues. This review can provide an important reference for the reasonable selection and optimization of corrosion inhibitors under extreme working conditions. Moving forward, it is essential to investigate the long-term stability of corrosion inhibitors under extreme conditions and their corrosion inhibition mechanism in complex high-temperature and high-pressure aqueous environments, as well as to explore the compounding and synergistic effects of inhibitor combinations. There is also an urgent need to develop new types of corrosion inhibitors that combine high-efficient corrosion inhibition performance with environmental compatibility to meet the growing demands for corrosion protection in high-end equipment across the energy, chemical, and other related industries. The development of new corrosion inhibitors that offer both efficient corrosion inhibition performance and environmental friendliness is essential to meet the urgent need for protecting high-end equipment in the energy and chemical industries.

     

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