BurdenNet:先验信息导引的复杂环境下高炉多态料面检测

BurdenNet: Multi-state Burden Surface Profile Detection under Complex Blast Furnace Environment Based on Prior Information

  • 摘要: 目前传统的料面检测网络未能考虑其冶炼状态在高炉复杂环境下的交替变化,针对单一状态料面图像检测方法准确度较低的问题,本文提出了一种先验信息导引的多态料面检测网络架构BurdenNet。首先,按照图像的原始信号距离向精度进行预分类,构建包含三种典型状态的料面图像数据集,之后以分类结果为先验信息对网络结构进行剪枝。其次,结合料面细长低曲率的形状特征与信号采样的稀疏性质作为先验信息,提出空洞垂直偏移卷积(Atrous Vertical Deformable Convolution, AVDC)模块,此外利用高炉的机械探尺数据构建先验空间注意力特征图,提出先验聚焦注意力(Prior Focusing Attention, PFA)模块。最后构建BIOU(Band Intersection Over Union)损失函数用于边界框的回归,进一步提升检测的准确性与速度。在钢铁公司高炉的实测数据上进行实验,结果表明提出的BurdenNet网络相较于传统料面检测网络,准确率提升了13.9%与5.2%,综合性能(F1 Score)提升了8.1%与4.3%,为密闭复杂环境下微波图像特征提取提供更精确的方法。

     

    Abstract: Accurately capturing the burden surface profile information of a blast furnace is helpful to adjust the burden distribution matrix and improve the gas flow distribution, which is essential in the steel smelting industry. However, during ironmaking operations, the burden surface profile morphology exhibits dynamic stochastic roughness and manifests distinct multiphase regimes, including bubbling, fluidized, and spouting states. The traditional burden surface profile detection neural network ignored the alternating change of smelting state under the complex multi-state environment in blast furnace. In this paper, a detection network architecture for multi-state burden surface profile images BurdenNet based on prior information is proposed, aiming to solve the problem that the accuracy of single fixed mode for burden surface profile image detection method is low. Firstly, a novel definition of range precision of original radar signal combined with signal-to-noise ratio and phase noise is proposed, which serves as criterion for pre-classification, constructing three typical state burden surface profile datasets. The network structure is pruned with the classification results as the prior information in order to enhance detection rate. Secondly, according to the low curvature shape feature of the slender burden surface profile target and the sparse property of the signal sample as prior information, the Atrous Vertical Deformable Convolution (AVDC) module is proposed, the convolution kernel integrates both dilated convolution and deformable convolution, while requiring only vertical offset computation. In addition, the mechanical probe data of blast furnace is considered to construct prior spatial attention feature map, and a Prior Focusing Attention (PFA) module is proposed utilizing constructed prior spatial attention feature map for spatial features extraction. Finally, the Band Intersection Over Union (BIOU) loss function is proposed for the anchor-free regression of boundary box, further improving the accuracy and speed of detection. In the calculation of the BIOU function, X-coordinate computation can be eliminated. The experimental results on the measured data from the blast furnace of iron and steel company demonstrate that, compared with the traditional burden surface profile detection network, the accuracy of the proposed BurdenNet is increased by 13.9% and 5.2%, and the comprehensive performance (F1 Score) is increased by 8.08% and 4.30%. From the results of ablation experiments, the proposed AVDC module demonstrates 17.7% absolute improvement in accuracy and 15.6% absolute improvement in F1 score compared with conventional?convolution kernel. The proposed PFA module demonstrates 4.3% absolute improvement in accuracy and 4.7% absolute improvement in F1 score compared with shuffle attention (SA), as to non-local attention (NLA), the accuracy is 3.9% higher and F1 score is 4.2% higher. The proposed BIOU function shows 1.7% better accuracy and 1.1% better F1 score than traditional CIOU function, the detection FPS is improved by 10.4%. These provide a more accurate method for target detection in microwave images under confined and complex environment. Moreover, in the attention module, burden surface detection task places particular emphasis on the spatial characteristics of features. The network pruning is able to enhance the detection rate, but the enhancement effect is dynamically adaptive, contingent upon the holistic image quality metrics of the dataset.

     

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