Ce对M2高速钢夹杂物和碳化物的影响

Effect of Ce on inclusions and carbides in M2 high-speed steel

  • 摘要: 国内某钢厂生产了两炉不同稀土(Ce)含量的M2高速钢,通过光学显微镜、扫描电子显微镜、X射线衍射分析以及高温共聚焦显微镜等手段,探究Ce对M2高速钢夹杂物和碳化物的影响. 添加Ce后,电渣锭中O、S含量降低,夹杂物由大尺寸、不规则状的Al2O3改性为小尺寸、类球状的CeAlO3,夹杂物实现了完全变质. 同时夹杂物数量密度减小,平均尺寸降低,热力学计算表明,电渣锭中最可能生成CeAlO3夹杂物,与试验结果一致. 电渣锭铸态组织中共晶碳化物明显细化,错配度计算表明:(001)CeAlO3与(100)γ-Fe之间的错配度为4.49%,CeAlO3可作为γ-Fe的异质形核核心,促进钢液凝固过程中形核位点的增加,大大减小共晶碳化物的生长空间. Ce的添加并未改变盘条碳化物的类型,盘条纵截面试样碳化物统计结果表明:添加Ce后,相同面积(1000 μm2)碳化物数量大幅上升,碳化物面积占比下降. 稀土Ce对夹杂物和碳化物的影响有益于M2高速钢性能的提升,研究结果为生产高品质M2高速钢提供了理论支撑.

     

    Abstract: Two heats of M2 high-speed steel with different rare-earth (Ce) contents were produced by a domestic steel plant using the following process route: electric arc furnace (EAF) smelting → ladle furnace (LF) refining → vacuum degassing (VD) → electroslag remelting (ESR) → forging → rolling. Optical microscopy, scanning electron microscopy, X-ray diffraction analysis, and high-temperature confocal microscopy were used to investigate the effects of Ce on the inclusions and carbides in M2 high-speed steel. The results indicated that the addition of Ce reduced the oxygen and sulfur contents in the electroslag ingot. The inclusions were completely modified, with large irregular Al2O3 inclusions becoming small globular CeAlO3 inclusions. Meanwhile, their number density and average size decreased. Although the number density only decreased by 12%, from 450 to 396, the average size decreased by 43.1%, from 1.81 to 1.03 μm. The cleanliness of the molten steel was significantly improved. Thermodynamic calculations indicated that CeAlO3 inclusions had the lowest Gibbs free energy and were therefore the most likely to form in the electroslag ingot. The eutectic carbides found in the as-cast structure of an electroslag ingot with the Ce addition exhibited a finer size, smaller quantity, and partial fragmentation of the network structure. A high-temperature confocal laser scanning microscope was used for in-situ observations of the solidification processes of the two groups of test steels, and the degree of mismatch was calculated. The results showed that the degree of mismatch between (001) CeAlO3 and (100) γ-Fe was 4.49%, indicating that CeAlO3 inclusions could serve as effective heterogeneous nucleation cores for γ-Fe. This promoted an increase in nucleation sites during the solidification of molten steel, which greatly compressed the growth space of eutectic carbides, and thereby inhibited the precipitation of eutectic carbides. This was consistent with the observation results from the high-temperature confocal microscopy. In both groups of annealed wire rods, the carbides were M6C, MC, and M7C3. The addition of Ce did not change the type of carbides in the wire rod. The microstructure of the annealed wire rod consisted of coarse primary carbides and smaller spheroidized pearlitic carbides. The addition of Ce decreased the amount of large carbides while increasing the proportion of fine pearlitic carbides. The statistical results for the carbides in a longitudinal section of the wire rod showed that after the addition of Ce, the number of carbides increased from 733 to 1145 in the same area (1000 μm2), representing a 56.21% increase. Meanwhile, the area fraction of carbides decreased from 12.87% to 8.06%, a reduction of 37.37%. The influence of Ce on the inclusions and carbides improved the properties of the M2 high-speed steel. The research results provide theoretical support for the production of high-quality M2 high-speed steel.

     

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