我国镍资源现状及其分选工艺概述

Overview of Nickel Resource Status and Beneficiation Technologies in China

  • 摘要: 镍资源是我国至关重要的战略金属矿物,对国家经济安全、国防安全以及资源安全等方面具有深远影响. 本文综合介绍了我国镍资源的主要分布现状,针对不同类型的镍矿物资源分选工艺进行了系统性概述. 硫化铜镍矿主要采用浮选工艺进行分选,根据不同品位和嵌布关系主要论述了混合浮选、优先浮选、预先脱脉石—浮选、阶段磨矿浮选、浮—重联合工艺. 红土镍矿按风化剖面自上而下可分为三层:褐铁矿层、过渡层和腐殖质层,根据其矿物组成及含量差异对应不同分选工艺,褐铁矿层大多采用湿法冶金工艺,过渡层采用湿法–火法联合工艺,腐殖质层大多采用火法冶金工艺. 并进一步分析了各类工艺的优缺点,为镍矿资源的分选技术及工艺创新提供了参考.

     

    Abstract: Nickel resources, as crucial strategic metallic minerals in China, have a significant impact on national economic security, defense capabilities, and resource sustainability. China has the largest demand for nickel in the world, yet its domestic resources are limited, accounting for only 4% of the global total. Approximately 90% of these resources are difficult to mine copper–nickel sulfide ores, while the remaining 10% are low–grade laterite nickel ores, resulting in a high reliance on imports. Regionally, China's nickel resources are mainly distributed in the northwest, southwest, and northeast regions, which account for 76.80%, 12.10%, and 4.90% of the national reserves, respectively. Nickel ore occurs primarily as copper–nickel sulfide ore and laterite nickel ore. The mineral composition of copper–nickel sulfide ores in China is relatively similar, with the main minerals including nickel pyrite, millerite, pentlandite, niccolite, nickel–bearing magnetite, magnetite, and chalcopyrite. Vein minerals mainly consist of serpentine, chlorite, and talc. Nickel generally coexists with copper and cobalt in sulfide form, and froth flotation is the primary beneficiation method. This article introduces five flotation methods: bulk flotation, selective flotation, gangue pre-rejection followed by flotation, stage grinding—floating, and flotation—gravity technology. These methods are applied to sulfide copper–nickel ores with different elemental compositions and mineral embedding characteristics. Bulk flotation is highly adaptable to various ores, while selective flotation is better suited for ores where copper grades exceed nickel grades. The gangue pre-rejection—flotation process is suitable for ores with high vein mineral content, whereas stage grinding—flotation is used for ores with complex mineral associations. Laterite nickel ores are divided into three layers: limonite, transition, and saprolite zones. Due to differences in mineral composition and content across these layers, distinct processing methods are required. The limonite layer had higher iron and cobalt contents but lower silicon, magnesium, and nickel levels, with a relatively uniform mineral composition. Iron occurs mainly as goethite and hematite, while nickel is mostly found in silicon and magnesium-bearing minerals, necessitating wet metallurgical processes. The transition layer exhibits intermediate elemental composition, with nickel mainly present in silicate minerals and partially in iron-bearing species. Effective recovery of valuable elements such as nickel minerals requires enhanced conditions—such as increased acidity, high temperature, and reduction to ensure full exposure of valuable elements, making combined wet-pyrometallurgical processes suitable. The saprolite zone is characterized by high silicon, magnesium, and nickel contents, low iron and cobalt levels, and highly variable mineral composition. Silicate minerals dominate, followed by iron oxides. Wet processing often results in excessive reagent consumption and complications due to the lower melting point of nickel compared to iron oxides. Therefore, pyrometallurgical processes are generally preferred. This provides a systematic overview of nickel mineral processing methods, analyzes their advantages and disadvantages, and proposes prospects for improving resource utilization, offering a reference for the treatment of various nickel ores.

     

/

返回文章
返回