1 MWth叠式–快速双联流化床生物质吸附增强气化实验研究

Biomass sorption-enhanced gasification in 1 MWth compact-fast dual fluidized bed

  • 摘要: 本研究基于新型1 MWth叠式–快速双流化床中试系统,开展了钙循环吸附增强的生物质气化制氢与CO2捕集实验. 该系统集成下置鼓泡流化床气化炉与上置提升管反应器,以白云石为钙基吸收剂,具备双床耦合、多流态化状态和反应温度协同可调、运行灵活的优点. 实验重点考察了提升管温度与固体循环通量对气体产物组成、氢气产率、冷煤气效率、碳转化率及CO2捕集率的影响. 热态实验结果表明,鼓泡床内床料堆积形成的压差,是保障系统物料稳定循环的主要因素. 当固体循环通量稳定在15 kg·m–2·s–1左右时,可以通过床料进行热量传递实现各反应器的稳定升温. 提升管温度从800 ℃提升至850 ℃后,氢气产量最高达到0.38 m3·kg–1,气体中氢气体积分数为59.1%,冷煤气效率为50.2%,碳转化率为60.8%,CO2捕集效率达78.8%. 该结果表明提升管高温有利于促进甲烷重整、焦油裂解及CO2捕集. 此外,提高固体循环通量可进一步增加氢气浓度与产率,并提升CO2捕集效率. 本研究为生物质钙基吸附增强气化与焦油裂解强化技术的工业化推广提供了可靠的实验验证.

     

    Abstract: Biomass gasification, particularly when integrated with calcium looping sorption-enhanced hydrogen production technology, offers a promising pathway to convert biomass into high-value syngas while significantly enhancing hydrogen yield and enabling in-situ CO2 capture to deliver substantial environmental and economic benefits. This paper presents an experimental investigation into hydrogen production and CO2 capture via calcium looping sorption-enhanced biomass gasification conducted in a novel 1 MWth compact-fast dual fluidized-bed pilot system. The reactor configuration comprises a lower bubbling fluidized bed (BFB) gasifier coupled with an upper riser reactor utilizing dolomite as a calcium-based CO2 sorbent. The stacked design enables the effective integration of two distinct fluidization regimes—bubbling and fast fluidization—under individually adjustable temperature zones to offer remarkable operational flexibility and strong potential for industrial scalability. The ability of the system to decouple the gasification and regeneration processes, while maintaining continuous solids circulation, represents a significant advancement in reactor design for sorption-enhanced gasification. The experimental campaign focused particularly on the impact of two critical operational parameters, riser temperature and solid circulation flux, on key performance indicators, including product gas composition, hydrogen yield, cold gas efficiency, carbon conversion efficiency, and CO2 capture rate. Under thermal operation, the system demonstrated notable stability, with the pressure differential established by the static bed height in the BFB serving as the primary driving mechanism for solid circulation between the two reactors. This auto-generated pressure balance effectively sustained the solid transfer without requiring additional mechanical assistance. The results indicated that the riser temperature had a profound influence on hydrogen production. Operating at an elevated temperature of 850 °C resulted in a peak hydrogen yield of 0.38 m3·kg–1, with a hydrogen volume fraction of 59.14% in the product gas. Under these conditions, the cold gas efficiency, carbon conversion efficiency, and CO2 capture efficiency reached 50.2%, 60.8%, and 78.8%, respectively. These findings demonstrate that higher riser temperatures significantly promoted endothermic reforming reactions, notably methane reforming and tar cracking, while simultaneously enhancing the in-situ CO2 adsorption capacity of dolomite. The elevated temperature also improved the kinetics of heterogeneous reactions, contributing to increased gas quality and overall process efficiency. Increasing the solid circulation flux positively affected both the hydrogen concentration and total yield, as well as the CO2 capture performance. Higher circulation rates facilitated greater transport of active CaO-based sorbents between the gasifier and regenerator, thereby increasing the availability of adsorption sites and improving the efficiency of the calcium looping cycle. However, it was also observed that reactor geometry constraints, operating conditions, and sorbent characteristics collectively have a significant influence on the overall capture efficiency and active space-time utilization. In particular, the interaction between the solid circulation rate, reaction temperature, and sorbent activity determined the ability of the system to maintain high-purity hydrogen production over extended durations. This study provides comprehensive experimental insights and a solid theoretical foundation for the scale-up and industrial implementation of calcium-based sorption-enhanced gasification coupled with efficient tar cracking. The findings confirm the viability of the proposed stacked dual fluidized-bed system as an efficient route for high-purity hydrogen generation from biomass with inherent carbon capture to support the transition toward advanced bioenergy systems with negative emissions potential.

     

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