偏高岭土对水泥基注浆材料高温流变性能与力学强度的影响规律

Effect of Metakaolin on High Temperature Rheological Properties and Mechanical Strength of Cement-based Grouting Materials

  • 摘要: 针对传统水泥单液浆在高温作用下泵送性能差,结石体力学强度倒缩等问题,研究了偏高岭土(MK)对水泥基材料高温浆体性能及结石体力学性能的影响规律。结果表明:20℃-95℃范围内,掺入MK可使浆液屈服应力增大,对高温突涌水灾害注浆治理过程中防止浆液流失有积极效果;40℃和80℃条件下,6%的MK可使浆液表观黏度减小,提升高温可泵性能;20℃-80℃范围内,掺入MK可有效提升不同养护龄期下的结石体高温抗压强度、减少强度倒缩幅度,其中8%的MK可使60℃3d结石体抗压强度提升89.3%,60℃28d结石体强度倒缩幅度减少24.4%,80℃28d强度倒缩幅度减少16.7%;95℃时,掺入MK反而会使结石体高温抗压强度降低。结合微观测试手段(红外光谱分析、X射线衍射法、低场核磁共振试验、SEM扫描电镜)揭示了MK对水泥基注浆材料高温性能作用机理:一方面,MK颗粒粒径小,比表面积大,吸水能力强,导致浆液中游离的水分子减少,包裹在颗粒表面的水膜厚度减小,固体颗粒间摩阻力增大,浆液发生流动时受到的阻滞力增强,屈服应力增大;另一方面,偏高岭土的表面成核效应为高温水泥水化提供了良好的成核场所,提高了水化程度,其高火山灰效应促进了水泥水化产物Ca(OH)2在高温下发生二次反应,优化结石体微观孔隙结构,提升力学强度。本研究可为深部地下工程高温水注浆材料的研发提供科学依据。

     

    Abstract: To address the poor pumpability and reduced mechanical strength of conventional single-liquid cement slurries at high temperatures, the effect of metakaolin (MK) on the high-temperature slurry and mechanical properties of grout stone of cement-based materials was investigated. Results show that, within the 20°C-95°C range, the addition of MK increases the slurry's yield stress, positively impacting slurry loss during grouting to manage high-temperature water inrush hazards. At 40°C and 80°C, a 6% MK content reduces the slurry's apparent viscosity, improving high-temperature pumpability. Within the 20°C-80°C range, the addition of MK effectively increases the high-temperature compressive strength of the grout stone and reduces the strength reduction at different curing ages. Specifically, 8% MK increases the 3-day compressive strength of the grout stone at 60°C by 89.3%, reduces the 28-day strength reduction at 60°C by 24.4%, and reduces the 28-day strength reduction at 80°C by 16.7%. At 95°C, the addition of MK actually reduces the high-temperature compressive strength of the grout stone. A combination of microscopic testing methods (infrared spectroscopy, X-ray diffraction, low-field nuclear magnetic resonance, and scanning electron microscopy) revealed the mechanism by which MK affects the high-temperature performance of cement-based grouting materials. On the one hand, the small particle size, large specific surface area, and strong water absorption capacity of MK particles reduce the number of free water molecules in the slurry, reducing the thickness of the water film wrapped around the particle surface, increasing the frictional resistance between solid particles, and strengthening the resistance to slurry flow, thereby increasing the yield stress. On the other hand, the surface nucleation effect of metakaolin provides a good nucleation site for high-temperature cement hydration, improving the degree of hydration. Its high pozzolanic effect promotes the secondary reaction of the cement hydration product, Ca(OH)2, at high temperatures, optimizing the micropore structure of the grout stone and enhancing its mechanical strength. This research provides a scientific basis for the development of high-temperature water grouting materials for deep underground engineering.

     

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