主动接顶充填材料膨胀机制及配比优化研究

Research on Expansion Mechanism and Mix Ratio Optimization of Active Roof-Contact Backfill Materials

  • 摘要: 充填采矿法是深部高风险矿体的核心开采手段,但充填料浆易因泌水沉降等问题无法有效接顶,现有强制接顶技术往往存在工艺复杂、效果不佳等问题。作者提出了新型“主动接顶”充填理念,通过引入固相膨胀组分,利用水化反应诱导充填材料可控膨胀实现未接顶区域主动补位。本研究以全尾砂废石胶结充填体为主要研究对象,分析了不同膨胀剂种类及掺量下的强度、流动性、膨胀能力及水化行为,并基于灰靶决策法优选出适用于矿山充填的膨胀剂及其最佳水平。结果表明:无论何种膨胀剂均会对充填材料的力学性能起到一定的劣化作用;膨胀剂种类对料浆流动能力的影响次序为CaO基>钙矾石基>MgO基;相同掺量下掺CaO基膨胀剂的样品表现出更大的竖向膨胀率及膨胀应力,相比MgO基及钙矾石基膨胀剂而言,其14 d内的膨胀率分别是两者的49.9倍和1.27倍(以掺量10%为例);综合下向充填需求,通过灰靶决策优化得到最优方案为10%掺量的钙矾石基膨胀剂,其14 d竖向膨胀率达5.88%、膨胀应力为0.81 MPa。

     

    Abstract: Cut-and-fill mining is the core mining method for deep, high-risk ore bodies, but filling slurries often fail to achieve effective roof contact due to issues such as bleeding and settlement. Existing forced roof contact technologies usually have problems like complex processes and poor performance. To address this, the authors propose a novel "active roof-contact" backfill concept. By introducing solid-phase expansive components, controlled expansion of the filling material is induced through hydration reactions, enabling active compensation for unroofed areas. This study focuses on full-tailings and waste rock cemented filling bodies as the main research object. It analyzes the strength, fluidity, expansibility, and hydration behavior under different types and dosages of expansive agents, and optimizes the suitable expansive agent and its optimal dosage for mine filling based on the grey target decision-making method. The results show that all types of expansive agents cause certain deterioration to the mechanical properties of the filling material. The order of influence of expansive agent types on slurry fluidity is: CaO-based > ettringite-based > MgO-based. At the same dosage, samples with a CaO-based expansive agent exhibit a higher vertical expansion rate and expansion stress. Taking a 10% dosage as an example, its 14-day expansion rate is 49.9 times and 1.27 times that of MgO-based and ettringite-based expansive agents, respectively. Considering the requirements of downward filling, the optimal scheme obtained through grey target decision-making optimization is ettringite-based expansive agent with a 10% dosage, which achieves a 14-day vertical expansion rate of 5.88% and an expansion stress of 0.81 MPa.

     

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