AI方法在新钢种研发中的应用

Application of AI methods on research and development of new steel grades

  • 摘要: 目前,我国钢铁企业主要采用传统的“试错法”开发新钢种。这种传统的“研仿”过程,需花费大量的时间和研发经费。为了提高研发效率,利用AI(AI, artificial intelligence)方法实现新产品研发和现有产品的工艺参数优化,提高产品质量可靠性,是钢铁企业亟待解决的关键技术。本文提出了基于AI方法的新产品研发模型,采用机器学习方法建立成分、工艺与性能间的预测模型,并通过核主成分分析算法将成分、工艺参数降维为二维主向量,采用高斯混合模型建立材料指纹图,然后利用AI的生成模型探索潜在的成分、工艺参数空间,替代传统的“试错法”,以加速新产品研发效率。以深冲钢研发作为工业应用实例,采用AI方法实现了新钢种的快捷研发,通过“数字化试错法”可大幅提升研发效率、降低研发成本。

     

    Abstract: At present, Chinese iron and steel enterprises mainly use the traditional "trial and error method" to develop new steel grades. This traditional "research and imitation" process requires a lot of time and R&D costs. In order to improve R&D efficiency, the use of AI (AI, artificial intelligence) methods to realize new product research and development, optimization of process parameters of existing products, and improvement of product quality and reliability are key technologies that need to be solved urgently by iron and steel enterprises. This paper proposes a new product development model based on AI methods, uses machine learning methods to establish a prediction model of components, processes and properties, and then uses generative models to explore potential compositions and process parameter spaces, replacing the traditional "trial and error method" to accelerate the efficiency of new product development and development. Using the IF steel R&D process as an example, the proposed "digital trial and error method" has greatly reduced R&D costs and time.

     

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