废旧锂离子电池的绿色湿法回收研究进展

Research Progress on Green Hydrometallurgical Recycling of Spent Lithium-Ion Batteries

  • 摘要: 近年来锂离子电池(LIBs)的广泛应用导致废旧锂电池数量激增,由此引发的资源短缺和环境影响等全球性技术挑战日益严峻。因此,亟需开发高效且环保的电池回收方法。废旧锂离子电池的回收技术主要包括火法冶金和湿法冶金两大类。相较于火法冶金,湿法冶金具有高回收率和环保优势。本综述系统总结了从废旧锂离子电池正极材料中回收高价值金属的酸浸技术研究进展,重点关注近年来的绿色浸出策略与金属分离纯化方法。在传统无机酸与有机酸浸出基础上,特别引入了深共晶溶剂(DES)浸出这一新兴绿色技术,探讨其在高效提取金属和减少环境污染方面的潜力。此外,文中还梳理了浸出液中金属分离与回收的主要方法,包括溶剂萃取、化学沉淀、溶胶-凝胶法、离子交换、电化学沉积等,并对不同组合工艺的优劣进行了对比分析。最后,本文展望了未来研究方向,提出应进一步开发绿色环保、低成本的多浸出体系,通过系统优化酸浸与后续金属回收环节,有望推动锂电回收行业向更绿色、高效、规模化方向发展。

     

    Abstract: The extensive application of lithium-ion batteries (LIBs) in recent years has led to a sharp increase in the volume of spent batteries, giving rise to pressing global challenges related to resource scarcity and environmental impact. Taking 2024 as an example, global LIBs production has exceeded 1,850 GWh. Projections indicate that, driven by carbon neutrality commitments, emission peak targets, and the expansion of the new energy vehicle market, global LIBs production may surpass 6,080.4 GWh by 2030. As these large-scale deployments reach their end-of-life, the volume of retired batteries is rising dramatically. It is estimated that the total amount of spent LIBs in China will reach 2.312 million tons by 2026, while the global scale of decommissioned LIBs is expected to exceed 11 million tons by 2030. However, the current global annual recycling capacity for spent LIBs stands at only about 2 million tons. Consequently, there is an urgent need to develop efficient and environmentally benign battery recycling methodologies. Recycling technologies for spent LIBs primarily fall into two categories: pyrometallurgy and hydrometallurgy. Pyrometallurgy often suffers from metal loss through volatilization, high energy consumption, elevated carbon emissions, and associated environmental issues. Compared to pyrometallurgy, hydrometallurgy offers advantages in higher recovery rates and reduced environmental footprint, establishing itself as the most commonly employed and promising method for recovering valuable metals from spent LIBs. This review systematically summarizes research progress in acid leaching technologies for recovering high-value metals from the cathode materials of spent LIBs, with a particular focus on recent advancements in green leaching strategies and metal separation/purification techniques. Beyond traditional inorganic and organic acid leaching systems, this article highlights the emerging green technology of deep eutectic solvent (DES) leaching, discussing its potential for efficient metal extraction and minimized environmental pollution. Furthermore, the review delineates principal methods for metal separation and recovery from leachates, including solvent extraction, chemical precipitation, sol-gel processes, ion exchange, and electrochemical deposition, providing a comparative analysis of the strengths and limitations of different combined process routes. Finally, this article outlines future research directions, proposing the further development of green, low-cost multi-component leaching systems, promoting the circular use of leaching agents, and advancing integrated, short-flow metal recovery processes to enhance the economic viability and environmental sustainability of spent LIB recycling. Through systematic optimization of the acid leaching stage and subsequent metal recovery steps, it is anticipated that the LIB recycling industry will advance towards more sustainable, efficient, and scalable development.

     

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