废旧锂离子电池的绿色湿法回收研究进展

Research progress on green hydrometallurgical recycling of spent lithium-ion batteries

  • 摘要: 近年来锂离子电池(LIBs)的广泛应用导致废旧锂电池数量激增,由此引发的资源短缺和环境影响等全球性技术挑战日益严峻. 因此,亟需开发高效且环保的电池回收方法. 废旧锂离子电池的回收技术主要包括火法冶金和湿法冶金两大类. 相较于火法冶金,湿法冶金具有高回收率和环保优势. 本综述系统总结了从废旧锂离子电池正极材料中回收高价值金属的酸浸技术研究进展,重点关注近年来的绿色浸出策略与金属分离纯化方法. 在传统无机酸与有机酸浸出基础上,特别引入了深共晶溶剂(DES)浸出这一新兴绿色技术,探讨其在高效提取金属和减少环境污染方面的潜力. 此外,文中还梳理了浸出液中金属分离与回收的主要方法,包括溶剂萃取、化学沉淀、溶胶–凝胶法、离子交换、电化学沉积等,并对不同组合工艺的优劣进行了对比分析. 最后,本文展望了未来研究方向,提出应进一步开发绿色环保、试剂可循环的浸出体系,通过系统优化酸浸与后续金属回收环节,有望推动锂电回收行业向更绿色、高效、规模化方向发展.

     

    Abstract: In recent years, the widespread adoption of lithium-ion batteries (LIBs) has resulted in a rapid increase in the volume of spent batteries, creating significant global challenges related to resource depletion and environmental sustainability. Global LIB production exceeded 1850 GW·h in 2024 and is projected to surpass 6,080.4 GW·h by 2030, driven by carbon neutrality initiatives, emission-reduction targets, and the expansion of the new energy vehicle market. As these large-scale deployments reach their end-of-life, the volume of retired batteries is rising dramatically. The total amount of spent LIBs in China is estimated to reach 2.312 million tons by 2026, while the global scale of decommissioned LIBs is expected to exceed 11 million tons by 2030. However, the current global annual recycling capacity for spent LIBs stands at approximately 2 million tons. Consequently, there is an urgent need to develop efficient and environmentally benign battery recycling methodologies. Recycling technologies for spent LIBs primarily fall into two categories: pyrometallurgy and hydrometallurgy. Pyrometallurgy often suffers from metal loss through volatilization, high energy consumption, elevated carbon emissions, and associated environmental issues. Compared to pyrometallurgy, hydrometallurgy offers advantages in terms of higher recovery rates and reduced environmental footprint, establishing itself as the most commonly employed and promising method for recovering valuable metals from spent LIBs. This review systematically summarizes the research progress in acid leaching technologies for recovering high-value metals from the cathode materials of spent LIBs, with a particular focus on recent advancements in green leaching strategies and metal separation/purification techniques. Beyond traditional inorganic and organic acid leaching systems, this paper highlights the emerging green technology of deep eutectic solvent leaching, discussing its leaching mechanism, potential for efficient metal extraction and minimal environmental pollution, as well as the challenges in industrial application. Furthermore, it delineates principal methods for metal separation and recovery from different leaching systems, including solvent extraction, chemical precipitation, sol-gel processes, ion exchange, and electrochemical deposition, and proposes optimized combinations of leaching-separation processes. Finally, this paper outlines future research directions: During the separation stage, particularly for high-nickel systems (e.g., NCM811), it is necessary to move beyond the traditional “leaching-sequential extraction” pathway and develop selective separation technologies based on ionic liquids or crown ethers to achieve preferential lithium extraction and cascaded separation of nickel, cobalt, and manganese; for cobalt-free systems such as lithium iron phosphate, a coupled process of lithium-selective adsorption and precipitation should be adopted, with the iron and phosphorus residues converted into functional materials. In terms of material regeneration, the focus should be on the direct repair of spent cathodes: for high-nickel systems, defect repair techniques such as low-temperature lithiation and lithium replenishment should be developed; for cobalt-free systems, low-temperature solid-state regeneration processes matching their failure mechanisms need to be established. With regard to reagent recycling and process intensification, a closed-loop reagent-wastewater circulation system should be constructed to recover leaching agents online, and the coupling of external fields, such as mechanochemical activation, ultrasound or microwave with acid leaching, should be explored to fundamentally shorten the reaction time and reduce energy consumption and reagent usage to achieve both high efficiency and “greenness.”

     

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