基于模具温度的铸造A356铝车轮组织性能预测

Microstructure and properties prediction of cast A356 aluminum wheel based on mold temperature

  • 摘要: 低压铸造铝合金车轮的微观组织和力学性能直接影响其服役寿命,但通常需要后续质量检测获取其组织性能数据,难以实现在线预测。本文针对这一技术难题,提出基于数据驱动的机器学习方法,构建从模具温度到微观组织再到力学性能的预测路径。通过对目标车轮的模具温度-组织特征-力学性能进行数据采样,构建包含模温曲线、二次枝晶臂间距(Secondary Dendrite Arm Spacing, SDAS)、屈服抗拉强度以及断裂延伸率的多模态数据集,开展组织性能预测模型对比研究。结果表明,在SDAS预测任务中,Transformer-BiGRU嵌套模型性能最优,测试集R2为0.932;在力学性能预测任务中,屈服强度采用随机森林模型预测效果最佳,抗拉强度和延伸率采用支持向量回归模型预测效果最佳。所构建的预测框架仅基于在线模具温度即可实现对组织与性能的快速预测,能够较准确地表征铝合金低压铸造过程中模具温度、凝固组织与力学性能之间的关联规律,各项指标预测误差稳定控制在10%以内。数据驱动的机器学习预测方法为低压铸造铝合金车轮在线质量评价及预警提供了有效途径,为后续铝车轮工艺参数调优与生产质效提升提供依据。

     

    Abstract: The microstructure and mechanical properties of low-pressure cast aluminum alloy wheels directly affect their service life, but subsequent quality inspection is usually required to obtain their microstructure and property data, making online prediction difficult. This paper addresses this challenge by proposing a data-driven machine learning method to construct a prediction path from mold temperature to microstructure and then to mechanical properties. By sampling data on the mold temperature-microstructure characteristics-mechanical properties of the target wheel, a multimodal dataset including mold temperature curves, secondary dendrite arm spacing (SDAS), yield tensile strength, and elongation at break is constructed. A comparative study of microstructure and property prediction models is then conducted. The results show that in the SDAS prediction task, the Transformer-BiGRU nested model performs best, with an R2 of 0.932 on the test set. In the mechanical property prediction task, the random forest model provides the best prediction effect for yield strength, while the support vector regression model provides the best prediction effect for tensile strength and elongation. The constructed predictive framework can rapidly predict microstructure and properties based solely on online mold temperature. It can accurately characterize the correlation between mold temperature, solidification structure, and mechanical properties during low-pressure casting of aluminum alloys, with the prediction error of each indicator consistently controlled within 10%. This data-driven machine learning prediction method provides an effective approach for online quality control and process optimization of low-pressure cast aluminum alloy wheels, and is of great significance for subsequent tuning of aluminum wheel process parameters and improvement of production efficiency.

     

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