Mn2+对微细粒石英团聚和浮选行为的影响机理

Mechanism of the effect of Mn2+ on the agglomeration and flotation behavior of quartz fines

  • 摘要: 微细粒菱锰矿–石英体系高效浮选分离对碳酸锰矿石提锰降杂至关重要,难免离子Mn2+对石英浮选行为的影响不容忽视. 本文以微细粒石英为对象,通过团聚体特性表征、单矿物浮选试验、吸附量测定、表面性质分析结合颗粒间相互作用能理论计算,研究了Mn2+对微细粒石英团聚和浮选行为的影响机理. 结果表明,油酸钠(NaOL)对微细粒石英均无团聚和浮选效应. Mn2+与NaOL共同作用后,石英表观粒径和上浮率均显著增大,表面疏水性显著增强. 随Mn2+和NaOL浓度增大,石英粒径及上浮率均先增大后减小. 弱碱性环境中Mn2+对石英团聚和浮选均有明显活化作用,较佳活化pH为10. Mn2+和NaOL浓度均为10–2 mol·L–1、pH为10时,石英团聚体平均粒径(Dmean)大于50 μm、30~100 μm颗粒的体积分数大于50%,上浮率大于87%,NaOL在石英表面单层吸附密度较大,石英疏水性较强. Mn2+通过静电引力吸附在石英表面,为NaOL吸附提供活性位点—Si—O—Mn+,诱导石英表面疏水改性. 弱碱性条件下,Mn(OH)+、\mathrmM\mathrmn_2(\mathrmOH)_3^ + 与RCOO、 \text(RCOO)_2^2- 结合,通过物理和化学吸附方式在石英表面形成能克服静电斥力的较强疏水引力,促进其团聚和浮选. 调控矿浆环境呈弱酸性可以避免NaOL溶液中Mn2+对石英的活化,有利于微细粒菱锰矿–石英体系的选择性团聚和浮选分离.

     

    Abstract: Efficient flotation separation of fine rhodochrosite and quartz fines is important for extracting manganese and reducing impurity from fine-grained disseminated manganese carbonate ores. The influence of unavoidable Mn2+ ions released from rhodochrosite particles during fine grinding on the flotation separation of rhodochrosite from quartz should not be ignored. However, there are few researches on the effect of Mn2+ on the flotation of fine rhodochrosite and quartz, especially the effect of Mn2+ on agglomeration and flotation behavior of quartz. In this study, fine quartz was selected as the object. We investigated the mechanism of effect of Mn2+ on the agglomeration and flotation behavior of fine quartz using aggregate properties characterization, micro flotation, adsorption amount measurement, surface properties analysis including contact angle, zeta potential, and chemical state of surface elements, and interparticle interaction energy calculation. The results indicates that the apparent particle size and floatability of quartz are collectively influenced by solution pH, Mn2+ concentration, and sodium oleate dosage. Sodium oleate has no agglomeration and flotation effect on quartz fines, and also cannot change the surface wettability of quartz. However, after the addition of Mn2+ and sodium oleate, the apparent particle size and recovery of quartz increases significantly, as well as the surface hydrophobicity. As Mn2+ and sodium oleate concentration increase, the particle size and recovery ratio of quartz first increase and then decrease. However, the agglomerates redispersed at high Mn2+ and sodium oleate concentrations. In a weakly alkaline environment, Mn2+ has a significant activating effect on both the agglomeration and flotation of quartz, with the optimal activation pH being 10. When the concentrations of Mn2+ and sodium oleate are both 10–2 mol·L1 and the pH is 10, the average particle size (Dmean) of quartz agglomerates is greater than 50 μm, along with the volume fraction of 30–100 μm size fraction of greater than 50% and recovery ratio of greater than 87%. In addition, the monolayer adsorption density of sodium oleate on the quartz surface is larger, resulting in the higher hydrophobic. Mn2+ can be adsorbed on the quartz surface through electrostatic attraction, providing active sites (—Si—O—Mn+) for sodium oleate adsorption and inducing hydrophobic modification of quartz. Furthermore, under weakly alkaline conditions, Mn(OH)+ and \mathrmM\mathrmn_2(\mathrmOH)_3^ + interact with RCOO and \left( \mathrmRCOO \right)_2^2 - , forming strong hydrophobic interactions on the quartz surface through both physical and chemical adsorption. These hydrophobic interactions can overcome the electrostatic repulsion, thereby promoting agglomeration and flotation of quartz. However, in the strong alkaline environment, Mn2+ loses its activating effect on quartz, and the quartz recovery decreases significantly, mainly due to the consumption of a large amount of Mn2+ by the precipitation of Mn(OH)2, which results in the quartz surface becoming hydrophilic again. Therefore, regulating the pulp environment to be weakly acidic can avoid the activation of quartz by Mn2+ with sodium oleate, which is conducive to the selective agglomeration and flotation separation of rhodochrosite and quartz. The research results are of great theoretical significance for the regulation of enhanced flotation of fine rhodochrosite and quartz, as well as the extraction of manganese and reduction of impurities from fine-grained disseminated manganese carbonate ores.

     

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